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Market Overview: The electric hoist truck crane market is experiencing a notable growth trajectory. According to 360iResearch™, the global electric hoist market expanded from USD 2.16 billion in 2023 to USD 2.29 billion in 2024, with an anticipated compound annual growth rate (CAGR) of 5.12%, reaching approximately USD 3.07 billion by 2030. This growth is underpinned by rising demands for efficient lifting solutions in construction and logistics, particularly as urbanization and infrastructure projects accelerate globally. The broader cranes and hoists market, which includes electric hoist truck cranes, grew from USD 41.92 billion in 2023 to USD 44.85 billion in 2024 and is expected to grow at a CAGR of 6.75%, indicating robust demand across various sectors.
Industry Insights: The electric hoist truck crane market is influenced by several key drivers, including advancements in automation and material handling technologies. As industries seek to enhance operational efficiency and reduce labor costs, the adoption of electric hoist truck cranes has become increasingly attractive. Furthermore, consumer behavior has shifted towards sustainability, with companies prioritizing electric and hybrid solutions as part of their eco-friendly initiatives. Major players in the market are strategically focusing on product innovation and expanding distribution channels to cater to these evolving consumer preferences. The logistics sector, in particular, is driving demand for electric hoist truck cranes due to the need for efficient last-mile delivery solutions. As a result, this market is poised for sustained growth, characterized by ongoing technological advancements and increasing investments in infrastructure.
A truck crane is a class of mobile crane built on a truck or trailer chassis for easy transportation and to provide mobility for the crane at the work site. Truck cranes are further categorized into high motor truck cranes with greater lifting abilities, motor truck cranes that possess more mobility than crawler cranes but less than fully mobile cranes, and specialized motor truck cranes that are fitted with specific or unique capabilities for certain tasks. Conventional truck cranes have a slewing system and utilize hydraulic systems to lift, extend and lower their arms. They are driven by electric motors powered through the crane's truck trailer by an external electrical source or battery. The hydraulic pump is also driven by an electric motor in a conventional truck crane. The truck cranes have specialized benefits of being mobile and providing services to varied industries such as fire and rescue, construction and infrastructure, heavy machinery transportation, and military logistics and operations.
Electric Hoist Truck Crane
An electric hoist truck crane lifts heavy or high-weight objects by utilizing a high-based vehicle or truck that provides support and mobility for the object. It further uses an electric power source to control the lifting and lowering motions of the load. It transports the objects from one place to another, usually when they need to be placed in a horizontal or downward/ upward position. An electric vehicle truck crane is mostly utilized in construction sites or goods warehouses. It is usually large and specialized for certain tasks. It works by plugging the crane into an electrical outlet to power the lift of heavy machinery.
Hydraulic Truck Crane
A hydraulic truck crane is a form of mobile crane that utilizes a hydraulic mechanism to lift and move heavy objects. The hydraulic mechanism consists of cylinders and fluid to generate the lift and push to move the heavy objects. Like the hydraulic truck crane, it is driven by electric motors that are powered through an electrical outlet. The motor truck crane must be plugged into an electrical source for heavy machinery to be lifted.
Some specifications and maintenance requirements for electric hoist truck cranes are as follows:
Specifications:
Power Supply
The power supply voltage differs from model to model. For instance, in some cases, it can be 110V/3-phase/60Hz.
Capacity and Weight
Hoisting capacities are usually between 5 tons and 25 tons, but they can go as high as 40 tons. The electric hoist weight can be 2 tons.
Height and Reach
Crane height is determined by the maximum lifting height of the crane. It can typically range between 30m and 40m. Hoist (or crane) reach is the horizontal distance from the center of the crane to the point being serviced. Reach can typically be between 10m and 25m.
Speed
The traveling speed of a truck crane without using a power-assisted system can be about 14 km/h. With a power-assisted travelling system, it is about 5 km/h.
Laycan
When it is not operational, the length, width, and height of the vehicle are as follows: 12.6m, 2.6m, and 3.4m. The crane can be detached from the truck and laid up in this manner.
Design feature
A key design feature of a mobile crane is its ability to allocate load capacities at various radii. This aids in maintaining stability during lifting operations.
Electrical Components:
Users should routinely inspect electrical components such as controls, switches, and relays for any signs of wear and tear. They should make sure that electrical connections are secure and that there is no corrosion in the battery terminals. Also, they should replace any damaged parts so as not to compromise safety and functionality.
Wires and Chains:
Practitioners should always check for signs of fraying, wear or damage in the hoisting cables and chains. Users should apply lubricants as advised periodically to reduce friction and prevent premature wear and tear. If any damages are observed in the chains or cables during the checks, users should replace them immediately.
Hydraulic System:
The truck crane hoist is seamless and smooth, only thanks to the hydraulic system. A routine check for leaks or damages is necessary to maintain proper crane function. The fluid level should also be within specified limits and be free from pollution. Any contaminated fluid should be replaced, while damaged components should be repaired.
Structural Components:
Users should conduct routine checks of structural components like outriggers, booms, and chassis for signs of damage and stress. They should take immediate corrective action if any structural weaknesses are detected to avert accidents and maintain truck crane stability.
Safe Operation Practices:
Users should practice safe operating techniques such as properly balancing loads so that the center of gravity is not too high. They should also avoid abrupt maneuvers that can lead to mechanical failure, and observe the crane's load capacity limits. In case of doubt or ambiguous situations, users should consult the operator manual or talk to a professional technician.
Considered a versatile tool, the electric hoist crane is used in different industries and applications that require lifting heavy items. Some of the most common scenarios include the following.
Construction Industry
Generally, an electric hoist truck crane is commonly used in the construction industry to lift heavy construction materials, such as beams, concrete blocks, and metal trusses. With its capability of handling heavy loads and ensuring safety, the crane contributes to timely project completion.
Warehouses and Logistics
As a material handling equipment, the electric hoist crane is widely used in warehouses and logistics centers to perform picking, stacking, loading, and unloading operations. Relying on the crane reduces manual handling, improves efficiency, and streamlines the overall operation process.
Mining Operations
In a mining operation, the electric hoist crane is used for the extraction of minerals and transportation. Depending on the design and specifications, the crane can be used for surface mining activities, such as open-pit or strip mining, as well as underground mining operations.
Manufacturing Plants
Typically, a heavy-duty electric hoist crane is commonly used in manufacturing plants for the assembly and handling of heavy equipment and materials. The crane ensures safety and efficiency during the lifting operations.
Heavy Industrial Facilities
Considering its great load capacity, the electric hoist crane is extensively used in heavy industrial facilities, such as steel mills, shipyards, and petrochemical refineries. The electric crane truck facilitates equipment installation, carbonation, and maintenance.
Festivals and Events
Often, an electric hoist crane is used in setting up stages, lighting, and sound systems. Hoist trucks are flexible and reliable, which makes them ideal for handling and moving entertainment equipment. The use of the crane in this context improves safety and smooth flow during handling operations.
Capacity and size analysis
Firstly, business buyers need to assess the crane's capacity and size based on the weight and dimensions of the materials or objects they need to transfer. It's important to consider the voltage requirements. Electric truck crane hoists are available in voltages like 220V, 380V, and others. Buyers need to select the voltage that aligns with their power supply. Additionally, they need to determine whether they require a single or three-phase hoist. Generally, three-phase hoists offer better efficiency and performance.
Safety Features
When selecting an electric hoist crane, safety features need to be prioritized. These features include overload protection, which can notify operators when the load exceeds the crane's rated capacity. In addition, emergency stop buttons, hoist limit switches, and additional safety devices need to be included.
Control options
Typically, electric crane hoists come with different control options, such as pendant controls or radio frequency (RF) controls. Business buyers can choose the one that is more suitable for their application.
Deciding on a Type
As mentioned before, an electric crane truck hoist comes in various types, each with distinct features and uses. Consider the function of the crane and the place of the frequent use. This allows one to easily select a type that matches business needs.
Q: Which is better between pneumatic and electric hoist cranes?
A: Electric cranes are more suitable for high-duty applications. They provide a better lifting speed, control, and capacity compared to a pneumatic hoist crane. However, the compressed air hoist is more suited to work environments with explosion risks or extremely low temperatures.
Q: How long do electric hoists last?
A: With good maintenance practices, an electric hoist crane can last for more than ten years. Regular inspections, lubrication of parts, and timely repairs help to extend the lifespan.
Q: What type of power source does an electric hoist use?
A: Electric hoists use different power sources, including AC power, DC power, and battery power.
Q: Does an electric hoist need a backup system?
A: In many industrial applications, a backup system is necessary. It ensures the safe and uninterrupted operation of the electric hoist in case of equipment failure. Some common backup systems are backup power sources, emergency brakes, and redundant safety features.
