Dump insert

Types of Dump Inserts

A dump insert is a device fitted inside the truck's cargo area to enable dumping of loads. It is mostly used in construction sites where heavy loading and offloading of materials takes place. There are different types of dump inserts to cater to various customer needs. They include:

• Steel dump inserts

  As the name suggests, these types of dump inserts are made of steel. They are highly valued for their strength and durability. Steel dump inserts are ideal for transporting heavy and abrasive materials. They can withstand large weights without getting damaged. In addition, they have a long lifespan since they are not easily worn out. However, steel dump inserts have their own shortcomings. For instance, they are heavy. Also, when they are scratched, they rust easily.

• Aluminum dump inserts

  These types of dump inserts are made of aluminum. They are valued for their corrosion resistance, lightweight and high durability. Aluminum dump inserts do not rust easily compared to their steel counterparts. They are ideal for applications where corrosion can take place. For instance, when contractors are hauling materials that are chemically reactive. Also, they are lighter, hence improving the vehicle's fuel efficiency.

• Poly dump inserts

  Poly truck inserts are made of polyethylene, which is a type of plastic. They are mostly used for applications where corrosion is a major concern. Poly dump inserts are valued for their lightweight, affordability and chemical resistance. They do not react with most of the materials they haul. Poly dump inserts are an affordable option for contractors and business owners who routinely do dumping activities. However, poly dump inserts are not suitable for heavy-duty applications.

• Electric dump inserts

  These types of dump inserts are installed in trucks to enable automatic dumping of loads. They are very convenient and are mostly used in busy sites where efficiency is key.

Specifications and Maintenance of Dump Inserts

Here's an overview of common specifications to consider when shopping for a dump truck insert:

• Size

  The length, width, and height of the dump truck bed will determine the size of the dump truck insert that can be installed. It is recommended to accurately measure the dump truck's specifications to ensure a perfect fit.

• Load capacity

  The load capacity of the dump truck insert should be considered to match the truck's payload capacity. This ensures safe and efficient transportation of materials without overloading the vehicle.

• Material

  Consider the type of material used in the construction of the dump insert. Common materials include steel and aluminum. Each material has its advantages in terms of durability, corrosion resistance, and weight.

• Installation and removal

  Some dump inserts are designed for easy installation and removal, allowing for quick attachment and detachment from the dump truck. This feature provides flexibility in using the truck for various purposes.

• Durability

  Look for features that enhance the durability of the dump insert, such as reinforced edges, wear-resistant coatings, and heavy-duty construction. A durable insert can withstand the rigors of frequent dumping operations and reduce maintenance costs over time.

• Safety features

  Some dump inserts may have safety features such as locking mechanisms, side shields, or tarps to prevent material spillage during transport. These safety features protect the operator, the environment, and the transported materials.

Maintaining a dump truck insert is essential to ensure its longevity and optimal performance. Here are some general maintenance tips:

• Regular cleaning

  After each use, the dump truck insert should be cleaned to remove debris, dirt, and residue. This prevents the accumulation of materials that could cause corrosion or damage to the insert's surface.

• Inspection

  Regularly inspect the dump insert for signs of wear, cracks, or damage. Pay attention to the edges, joints, and other stress points. If any issues are found, take prompt action to repair or replace them to prevent further deterioration.

• Lubrication

  Lubricate the moving parts of the dump truck insert, such as hinges and locking mechanisms, using a suitable lubricant. This ensures smooth operation and reduces friction and wear.

• Protective coatings

  Consider applying protective coatings or rust inhibitors to the surface of the dump insert. This provides an additional layer of protection against corrosion and extends the life of the equipment.

How to Choose Dump Inserts

Before buying a truck dump insert, it is important to know the different types and their features. This will help in making the right choice. Here are some factors to consider when choosing a dump insert:

• Type of material:

  As discussed earlier, each type of material has its own pros and cons. A fiberglass dump truck insert is ideal for those who want something lightweight. If strength and durability are the main priorities, steel or aluminum inserts are better.

• Size:

  A suitable size dump insert must be chosen. The dimensions of the truck bed should be compatible with the size of the dump truck insert. It should fit perfectly without leaving any gaps.

• Load capacity:

  Different dump truck inserts have different load capacities. The load capacity should match the intended use. If it will be used for heavy materials, choose an insert with a higher load capacity.

• Installation:

  Some dump inserts are easy to install and can be done at home without any extra help. It is advisable to choose one that is easy to install. If the installation requires a professional, look for a model that comes with an installation service.

• Price:

  The budget should be considered before buying a dump truck insert. There are many options on the market with different price ranges. It is advisable to compare several offers to find a suitable insert within the budget.

How to DIY and Replace Dump Inserts

Replacing a dump truck insert can be a simple process that can be done with basic tools. Here are some steps that can be followed:

• Check the User Manual

  For specific instructions and safety precautions, it's advisable to refer to the user's manual of the dump truck. The manual provides detailed information on the model and installation process of the dump insert.

• Gather Necessary Tools

  Get the tools needed for the job. These may include wrenches, sockets, ratchets, and any other specialized tools required for the specific dump truck model.

• Prepare the Dump Truck

  Park the dump truck on a level surface and engage the parking brake. Ensure the truck is stable and won't move during the installation process. Additionally, empty the dump truck of any cargo or debris, ensuring a clean and safe working environment.

• Disconnect Safety

  Before starting the installation process, disconnect the truck's battery to prevent any electrical accidents or short circuits. Also, ensure that the hydraulic system of the dump truck is depressurized, minimizing the risk of hydraulic-related injuries.

• Remove the Old Insert

  Carefully remove the old dump truck insert by loosening and removing fasteners, bolts, or clamps securing it to the dump body. Use the appropriate tools to avoid damaging the truck or its components.

• Inspect and Prepare the Dump Body

  After removing the old insert, inspect the dump body for any damage or wear. Clean the dump body to remove dirt, debris, and old sealant or adhesive residues. A clean surface ensures better adhesion and prevents leaks or insert detachment.

• Install the New Insert

  Carefully position and align the new dump truck insert within the dump body. Ensure it fits properly and matches the dimensions of the old insert. Secure the new insert using the appropriate fasteners, bolts, or clamps. Follow the manufacturer's instructions for the correct torque specifications and tightening procedures.

• Reconnect Safety

  Reconnect the dump truck's battery once the installation is complete and the hydraulic system is pressurized. Follow the manufacturer's guidelines for reconnecting and ensuring the system's proper functioning.

• Test the Insert

  Before putting the dump truck back into service, thoroughly inspect the newly installed dump insert. Check for leaks, proper fitment, and secure fastening. Perform a test dump cycle to ensure the insert functions correctly and doesn't affect the dump truck's stability or safety.

Q and A

Q1: What materials are used to make dump inserts?

A1: Dump inserts are often made of durable materials like steel or aluminum. Each material has its own set of advantages. For example, steel is known for its strength and durability. On the other hand, aluminum is lightweight and resistant to rust.

Q2: Can a dump insert be installed on any truck?

A2: A dump insert can only be installed on trucks that are designed to have one installed. The truck also has to be of the right size. This is because the dump insert has to fit perfectly into the truck bed.

Q3: Can a dump insert be removed and reinstalled?

A3: Yes, a dump insert can be removed and reinstalled. However, the process has to be done carefully and by a professional. This is because it can take a lot of time to remove a dump insert that has been installed properly.