Din rail embedded pc

Types of Din Rail Embedded PCs

DIN rail embedded PCs are small, computer-like devices that are made to work in industrial environments. They are designed to be fast and flexible, with different models available to meet individual needs. The different kinds of DIN rail embedded PCs can be categorized based on processor architecture, i.e., Intel-based PCs and ARM-based PCs.

• Intel-based PCs

  These are like the powerful computers people use in offices or at home. They can do lots of different jobs. Things like intel nuc din rail pc can be used in various applications that require embedded computing solutions. The following are some DIN rail embedded PCs with Intel processors:

  • DR-INTEL-DN-4100: This PC can work with almost any kind of operating system. It is strong and can handle rough treatment. This means it can keep working even when the temperature gets very high or very low. Because of its speed and what it can do, this PC is very useful in factories, places that work with oil, and power plants.
  • DR-INTEL-DN-I7: This PC is just as strong as a regular office or home computer. It can do lots of complicated jobs because it has a fast Intel core i7 processor. It is important to know that this PC was made to meet certain important industry standards. Because of this, one can trust it to work well and safely in any industrial situation.

• ARM-based PCs

  These are like the basic but useful computers used on small tasks. They use less power and are good for machines that need a computer all the time. ARM-based embedded PCs din rail are great for embedded computing applications that require multiple I/O interfaces. The following are some DIN rail embedded PCs with ARM processors:

  • Raspberry Pi 4 B: This fanless embedded PC works with Ubuntu OS and has 1GB memory and 16GB storage. It supports HDMI and has a USB interface.
  • Raspberry Pi 3 B: Similar to the Raspberry Pi 4, this fanless embedded PC works with Ubuntu operating system but only has 1 GB memory and 8 GB storage. It also supports HDMI and has a USB interface, however, it only has 4 USB ports as opposed to the 4 in the Raspberry Pi 4.
  • Banana Pi M2 Plus: The BPI-W2 runs on a Banana Pi ARM Cortex A53 processor with Ubuntu or Android OS. It incorporates various features like gigabit Ethernet, Wi-Fi, HDMI output, SATA, and USB ports.
  • Banana Pi M2 Ultra: This mini embedded PC runs on a Banana Pi ARM Cortex A5 processor with Ubuntu or Android OS. It has capabilities for gigabit Ethernet and Wi-Fi, along with HDMI output and various USB ports.
  • BeagleBone Black: The BeagleBone Black is an embedded PC that runs on a Sitara AM3358 processor. It comes with a pre-installed Angstrom Linux operating system. It offers various I/O pins and connections for developers to build and prototype embedded projects.
  • VIA ARTiGO A1100: An ultra-compact embedded PC with a power-efficient VIA C7 processor. Designed for use where space is tight, it offers good performance for tasks like digital signage, automation, and remote monitoring.

Functions & Features of din rail embedded PCs

A DIN rail PC offers an ideal computing solution in various industrial settings, and its features include:

• Compact design: A compact design enables the PC to fit within reduced spaces in control cabinets or electrical enclosures where there's limited room for installation.
• Din rail mounting: This PC has a mount system allowing it to be securely fastened onto a DIN rail—a standardized metal strip widely used in the assembly of electrical and industrial equipment.
• Sealing: Many DIN rail-mounted PCs are sealed to guard against the entrance of dust, moisture, or any other hazardous substances typical in industrial settings. This sealing may consist of gaskets, seals, or enclosures with a high IP rating.
• Connectivity: DIN rail embedded computers generally have various connectivity options, like serial ports (COM, RS-232/RS-485), USB, Ethernet, and wireless connections (Wi-Fi, Bluetooth, Zigbee). These enable the PC to interface with other devices, sensors, and networks.
• Rugged design: These computers are constructed to withstand demanding conditions, like vibrations, shocks, and high/low temperatures. They have a strong case and are made with ruggedized components.
• Upgradability: Various DIN rail industrial PCs might allow upgrades or expansions, such as adding storage space, increasing memory, or incorporating extra connectivity modules.
• Fanless design: Many DIN rail PCs have a fanless design, thus eliminating the need for fans to cool down the system. It uses a heat sink and efficient components for passive cooling. The fanless design minimizes noise generation and avoids dust and air particles' circulation, thus ensuring the device's longevity.
• Low power consumption: Various DIN rail embedded PCs are constructed to consume less power while still delivering excellent performance. This feature is ideal for setups where energy efficiency is vital or when the PC is installed in a facility with inadequate power supply.
• Mounting onto enclosures: Besides being mounted on a DIN rail, embedded pcs can be directly mounted onto enclosures or panels using brackets or standoffs, providing flexibility in installation options.

Applications of din rail embedded PCs

The DIN rail PC is widely used in industrial and other applications because it is reliable and flexible. Different industries use embedded DIN rail computers to perform a variety of tasks. Some of the popular applications include:

• Industrial automation: DIN rail mounted computers are embedded in systems used to automate various industrial processes. These PCs carry out functions like data acquisition, process control, and real-time monitoring.
• Machine control: A DIN rail PC can be used for embedded machine control applications. Many manufacturers use PCs to control CNC machines, robotic arms, and other automated equipment with moving parts.
• Process monitoring and supervision: Many industries use DIN rail embedded PCs to monitor processes and machines. These PCs can be integrated with different types of sensors to monitor pressure, temperature, and humidity levels, among other things.
• Networking and communication: DIN rail embedded computers can be used as firewalls, routers, and communication gateways to facilitate the smooth flow of data transfer between machines.
• Industrial IoT applications: Manufacturers use DIN rail mounted embedded PCs to connect to various devices. These PCs help collect data from different connected systems and devices and transfer the data to the cloud for storage and analysis.
• Building automation systems: DIN rail embedded PCs can control and monitor various building systems, including security systems, lighting, HVAC, and access control systems.
• Energy management systems: DIN rail mounted PCs are used for energy monitoring and management in industrial settings. They help track power consumption patterns to ensure energy optimization.
• Remote access and control applications: DIN rail mounted embedded PCs are ideal for remote access applications. They can be integrated into different types of systems to allow users to access and control a system via remote connection.
• Point of sale terminals: DIN rail embedded PCs can serve as POS terminals in retail and hospitality sectors. They are usually mounted out of the way to maximize space at stores and hotels.

How to choose din rail embedded PCs

• DIN Rail Mount:

  The first factor to consider is the type of DIN Rail the embedded PC is compatible with. The two common types of DIN Rails are the 'top hat' section (DIN 46277 Part 1) and the 'Omega' section (DIN 46277 Part 3). These are referred to as DIN 1.5, with dimensions of 15 x 7.5 mm, and are often used for smaller devices. The DIN 35, which has dimensions of 35 x 7.5 mm, is frequently used for embedded PCs and other larger devices. If targeting industries where these devices are to be mounted, it is critical to know which type of DIN Rail they use, so one can offer compatible products.

• Form Factor and Performance:

  Next, check the embedded PC's form factor and ensure it can fit into a space that is not more than 35 mm wide. Different embedded DIN rail PCs come with varying specifications, like CPU type, RAM size, storage capacity, and the speed at which data can be processed. It is important to opt for the one that meets the performance requirement of the intended task.

• Mounting:

  It is important to know how the embedded PC is to be mounted on the DIN Rail. Some devices come with a clip that allows them to be easily attached to the rail, while others may need a flange or braces on the sides to be bolted to the rail. Whichever mounting method is chosen, ensure there is enough space on the DIN Rail to avoid a device that is too tightly packed.

• Environment:

  The working environment must be taken into consideration. Is the embedded PC going to be used in an industry with high temperatures? Is it going to be used in an industry that is prone to high levels of humidity or dust? Does it need to be shielded from various types of mechanical vibrations? The answers to these questions will help determine the type of DIN rail PC that is ideal for the task. Opt for a fanless PC if the environment is prone to dust or chemical spills, as this reduces the chances of internal components being damaged from improper air circulation.

• I/O Ports and Connectivity:

  Consider the I/O Ports and connectivity options that are necessary for the tasks to be performed and see if the DIN rail PC offers those options. Does it have USB Ports, Ethernet, Serial, VGA, HDMI, or audio jacks? Each embedded PC comes with different I/O interfaces, so carefully examining those that meet specific needs is imperative.

• Power Supply:

  The power supply determines whether the device needs to be powered by an AC or DC source. If it is meant to be powered by a DC power source, ensure the PC supports the specific voltage level in which it is to be powered. Some DIN rail mounted PCs support both AC and DC power sources.

Din rail embedded pc FAQ

Q1: What are the advantages of a DIN rail PC?

A1: A DIN rail PC has many benefits, including simplified and space-saving installation within organized systems, robust design, versatility, wide range of I/O options, and suitability for various industries.

Q2: How can a DIN rail PC be secured?

A2: A DIN rail PC can be secured using snap locks or screws. Some PCs may require additional mounting brackets for proper installation. It is important to follow the manufacturer's guidelines for securing the device to ensure stability and safety.

Q3: What is the difference between a panel PC and a DIN rail PC?

A3: The distinction between a panel PC and a DIN rail PC lies in the mounting method. Panel PCs are typically installed in control panels or workstations and include a display and input peripherals like touchscreens and keyboards. In contrast, DIN rail embedded computers are mounted on DIN rails without displays or input devices.

Q4: Can more RAM be added to the DIN rail PC?

A4: Yes, some DIN rail embedded PCs offer the option to add more RAM for enhanced performance. However, the ability to upgrade RAM depends on the specific model and its design. It is essential to check the manufacturer's specifications and guidelines to determine if the particular DIN rail PC supports RAM upgrades and any associated procedures.