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A cyanoacrylate adhesive filling machine is a device used to fill and package liquids or adhesives in small, medium, or large containers. Primarily, it is used to fill cyanoacrylate adhesive knes in various forms, such as gel, liquid, or thin liquid. There are five commonly used types of glue filling machines.
Piston glue filling machine
The piston machine works on the principle that a specific-sized piston pumps the cyanoacrylate glue adhesive into a container. It offers remarkable accuracy but works best for low-viscosity liquids. Furthermore, these machines can be manual, semi-auto, or fully automatic. Manual machines allow operators to actuate the fill paddle with a foot switch or push button. On the other hand, semi-automatic machines are similar to manual but have an automatic cycle. Fully automatic, however, means the machine can operate without human assistance.
Vacuum adhesive filling machine
This machine uses suction to draw cyanoacrylate glue into a container. It is commonly used for small-batch production or in situations where high fill accuracy is required. Vacuum-fill machines work well with thin liquids, preventing excessive foam formation during the fill.
Pressure adhesive filling machine
It involves using pressure to push the liquid to be filled into the desired container. Glue filling machines work well when large quantities are to be filled.
Nozzle-based cyanoacrylate adhesive filling machine
In this case, the machine dispenses the liquid that needs to be filled through a nozzle. Therefore, it precisely fills the liquid into the desired container.
Time-based cyanoacrylate adhesive filling machine
These kinds of machines control the amount of cyanoacrylate glue that is filled by the machine based on the dispensing time. It is common with automatic glue filling machines.
Some key specifications to consider when looking for an appropriate types of cyanoacrylate adhesive filling machine for use are as follows:
Cylinder Capacity
This refers to the volume of liquid adhesive that the machine can hold and dispense in a single filling cycle or operation. These generally range from small portable machines holding a couple hundred milliliters to larger industrial models with 5-liter cylinders or more.
Nozzle Types and Sizes
Different shapes and sizes of nozzles are compatible with the machine to be used. Interchangeable nozzles allow for precise application of cyanoacrylate adhesive in varying amounts and speeds.
Speed and Flow Rate
How fast the adhesive is dispensed is very important, especially if it is for industrial use. Flow rates usually range from 5ml/min to 30ml/min, and this may vary depending on the temperature and viscosity of the adhesive being used.
Power Source
This refers to what is responsible for powering the filling machine. Whether it's pneumatic, hydraulic, electric, or manual, it greatly affects the mode of operation and applications of the machine.
Pressure Range
The strength of the adhesive application’s hold or the pressures at which it works are also very important parameters to consider. It has been noted that some of these machines can operate from a vacuum of -0.5 bar up to 5 bar.
Keeping all these parameters in mind is important when attempting to choose a machine from amongst many available that will meet all expected requirements and application purposes. While the above specifications all affect the overall use of the filling machine, they can be altered depending on what works best for the intended area of application with the cyanoacrylate adhesive.
To ensure that the cyanoacrylate adhesive filling machine works ideally for as long as possible, it is important to carry out some routine maintenance procedures. Doing these will help keep the machine in great working condition and make it last for a long time. Cleaning the machine regularly and making sure no sticky adhesive is left on its surfaces is a great way to begin. Also, regularly lubricating moving parts of the machine, including hinges and rails, helps to prevent any sticking or jamming that may occur during operation to ensure smooth and efficient adhesive application every time. Finally, calibrating the machine from time to time also helps to keep it accurate and consistent, thereby helping to maintain optimal control over the amount and speed at which the adhesive is dispensed.
Packaging and sealing industries:
In the packaging and sealing industry, the cyanoacrylate adhesive filling machine is used to fill crazy glue in small bottles. This machine is beneficial for companies in the packaging and sealing industry that use super glue to package or seal different kinds of products. Through this machine, they can fill up mini super glue bottles that are usually used for packaging or sealing.
Construction and carpentry:
In the construction and carpentry field, the cyanoacrylate adhesive filling device can be used to fill adhesive tubes or bottles that are used to apply adhesive for wood or other construction materials. This machine helps carpenters and construction workers efficiently fill their adhesive containers, making it easier for them to work on various projects.
Automotive and manufacturing:
The cyanoacrylate adhesive filling machine can fill adhesive tubes or bottles that are used for automotive or manufacturing applications. Attachments or containers filled by this machine may be used to apply adhesive to different automotive components or manufacturing processes, such as assembly lines. With the help of this machine, automotive technicians or manufacturing workers can quickly change their adhesive containers, improving productivity and efficiency.
Beauty and personal care:
In the beauty and personal care field, the cyanoacrylate adhesive filling machine can be used to fill mini super glue bottles or other adhesive containers used for cosmetic or care product application. This machine provides precise filling and control over the amount of adhesive used in each container, ensuring that cosmetic products are correctly and consistently adhered to.
When buying a cyanoacrylate adhesive filling machine, a few features should be examined in-depth to ensure they align with the intended application. Check how the machine performs on different bottle shapes and sizes. Some models offer interchangeable parts that can accommodate various sizes and shapes. Moreover, up or downstream processes should be checked to ensure that the filling machine works optimally in a complete system. It would also help to consult with experts to determine whether pre-sale or after-sale support is available.
Coming to the machine's specifications, it would help to examine the adhesive's viscosity range for compatibility. If the adhesive's viscosity is higher than what the machine can handle, it will produce sub-par results, and the machine will wear out faster.
It would help to estimate the production volume per hour or minute. If the requirement is for a high-speed volume, then it would be ideal to go for a high-speed automatic or semi-automatic model. Additionally, it might be cost-efficient to invest in a high-speed model even if the required speed is lower.
Ultimately, a cost analysis must be performed to determine the ideal machine. Automatic machines cost more but save per-unit cost when calculated over a higher production volume. On the other hand, manual machines are more affordable but require more human resources.
Finally, it would help to read user reviews and ratings to understand the machine's performance from an existing user's perspective. With all this information and research, it should be easier to make an informed decision about the cyanoacrylate filling machine to buy.
Q: What types of liquids can be filled with a Cyanoacrylate adhesive filling machine?
A:Cyanoacrylate adhesive filling machines are designed to fill liquid products. Such products can be of varying viscosities. The machine can efficiently fill low-viscosity liquids like water and high-viscosity liquids like honey and filling agents.
Q: What is the working volume of a Cyanoacrylate adhesive filling machine?
A:Cyanoacrylate adhesive filling machines have been manufactured to work with different volumes. Some can work with small volumes of liquid, such as 5-1000 ml, while others can work with large volumes, such as 3000-10000 ml.
Q: Is there a custom Cyanoacrylate adhesive filling solution for my business?
A: Yes, there are many custom solutions for business applications. A good example is the automated filling line that uses a benchtop machine. It can be used in potent scenarios like pharmaceutical or chemical industries.
Q: What are some advantages of Cyanoacrylate adhesive filling machines?
A: These machines provide higher accuracy and efficiency when filling. They also minimize waste from spilled or excess products and have fast production speeds.
Q: Can I incorporate an adhesive filling machine into my existing production line?
A: Yes, most adhesive filling machines are designed to be incorporated into existing production lines.
