Crawler crane price

Types of crawler cranes

A crawler crane is a large track-mounted lifting machine used for lifting heavy loads in various construction and engineering projects. Here are some popular types of crawler cranes:

• Standard Crawler Crane:

  The most common type. Used in various construction projects. Has a horizontal arm (jib) that can be raised or lowered to pick up and move heavy loads. The crane can be driven around the work site.

• LC Crawler Crane:

  LC means "large capacity." Similar to a standard crawler crane but designed to handle heavier loads. Has a more powerful hoisting system and a wider base for stability. Commonly used in large-scale construction projects like building dams or power plants.

• Short Jib Crawler Crane:

  Features a shorter jib (horizontal arm) than a standard crawler crane. This design allows the crane operator to lift and move heavier loads. The shorter jib also improves maneuverability in tight spaces. Suitable for construction projects where working in confined areas is a challenge.

• Mixie Crawler Crane:

  A mobile crane with a mixie (or mixer) as its superstructure. Used to handle heavy and bulky loads like cement mixers. Mounted on continuous tracks (crawlers) for good stability and mobility on uneven terrain. Common in infrastructure projects like road construction or mining operations.

• Hydraulic Crawler Crane:

  Uses hydraulic cylinders for lifting and moving loads. Offers precise control and high maneuverability. Often equipped with modular ballast systems for adjusting stability. Commonly used in heavy civil construction, infrastructure development, and oil and gas industry.

Specifications & maintenance of crawler cranes

The following are some of the general specifications associated with these types of cranes:

• Payload Capacity: Crawler cranes are designed to handle hefty weights, reaching up to 3,500 metric tons or more, depending on the specific type and model. Users should choose a crawler crane whose load capacity suits the requirements of their task to prevent overloads that might result in tipping or accidents.
• Maximum Lift Height: This refers to the total height the crawler crane can reach when lifting an item. The maximum lift height available for these cranes differs from model to model. It can range anywhere from 40 meters to as high as 150 meters or more. Users should choose a crawler crane with the right lift height for their task. This ensures that the item to be lifted will fit, and the lift won't encounter any obstacles along the way.
• Boom Length: The boom of the crawler crane is the vital part that gives support to items being lifted. Boom lengths can vary widely among different models, from 20 meters to over 80 meters. A longer boom length offers greater reach to lift objects from a distance and at heights. Ideally, the boom length of a crawler crane should correspond to the project's requirements.
• Weight: The weight of the crawler crane determines its stability when moving and lifting objects. Crawler cranes are heavy due to their construction and stability features. For instance, a 450-ton crawler crane weighs about 110 tons. A heavy crawler crane offers better stability against tipping during lifting operations. However, this also reduces the ability to move quickly over job sites.
• Counterweight: This is the weight added to stabilize the crane while lifting heavy loads. It does this by offsetting the weight of the load being lifted. The amount of counterweight required depends on the weight and position of the object being lifted, as well as the configuration of the crane.

Maintenance

Maintaining a crawler crane is crucial for its operational efficiency, longevity, and safety. Operators can follow some of these tips for effective crawler crane maintenance:

• Regular inspections: Routine inspections should be part of the crawler crane maintenance regime. Operators should schedule periodic inspections and ensure all parts of the crane are thoroughly examined. This inspection routine can help discover potential issues before they become major problems that could affect the performance and safety of the crane.
• Develop a maintenance checklist: Creating a maintenance checklist is an important task that should be done by an expert familiar with the features and workings of the crawler crane. The checklist may include specific parts or aspects to be maintained. Some of them might need regular maintenance, while others have to be serviced occasionally.
• Lubrication: This is a key maintenance procedure that helps keep the crawler crane in great shape over time. The crane’s moving parts suffer wear and tear over time. Lubricating them can help to reduce the strain and keep them moving smoothly. Lubrication can help prevent blockages and wear in hydraulic lines and cylinders, thus ensuring a continuous and effective hydraulic system.
• Replace worn parts: Operators should keep an eye out for worn parts of the crawler crane. Regular inspections would make it easy to notice any part that is worn out. Addressing the wear and tear of parts promptly will help to keep the crane functional and reduce the risk of breaking down suddenly.
• Clean the crane: Regular cleaning of a crawler crane can preserve its appearance and enhance its overall performance. The maintenance and repair of the crane would be simpler and easier if it's cleaned regularly so that dirt and debris don’t accumulate over time.

Crawler cranes application scenarios

The following are some common application scenarios for a crawler crane.

• Foundation work

  A crawler crane sets up piles or performs pile driving as its primary duty during foundation work. This is done in large structures like bridges, buildings, or piers where deep foundations or significant anchoring are required.

• Heavy lifting

  Whether in an industrial plant, construction site, offshore oil platform, or manufacturing facility, a crawler crane serves heavy lifting demands. Its ability to lift massive weights makes it ideal for handling heavy machinery, structural components, and equipment.

• Outdoor construction

  Large outdoor construction projects involve several tasks like assembling towers, installing solar panels, or building wind farms. A crawler crane is suitable for outdoor construction because it can move easily and lift large loads.

• Marine operations

  A crawler floating crane is suitable for marine operations. It can dock at a port or offshore site to perform complicated assemblies, maritime repairs, or installations.

• Transportation

  A crawler heavy transport platform is commonly used for super-heavy or abnormal cargo transportation. This includes moving large industrial equipment, turbines, transformers, or sections of vessels and modules.

• Wind farm construction

  A crawler crane plays an important role in the construction of wind farms. It helps in erecting and assembling the wind turbines of different sizes, fixing their components, and carrying out maintenance operations.

• Mining operations

  A crawler crane is most suitable for mining operations. The crane is commonly used to set up heavy mining equipment, as well as for open-pit mining. It can also facilitate the extraction of large machinery from the mining pits.

• Tunnel boring machines (TBMs)

  When constructing tunnels for transportation, infrastructure, or utility lines, TBMs are used. These machines require heavy lifting of equipment as well as of tunneling machines. A crawler crane is suitable for tunnel boring machines. It can easily lift and install the machines.

Choosing the right crawler crane

Crawler crane prices are generally low when demand is high and vice versa. Other factors that determine prices include the model and features of the crawler crane. Understand the features and specifications of the crawler crane before buying to get the best deal.

When choosing a suitable crawler crane, the height it can reach is essential to consider. Working heights vary, with some cranes going up to 80 meters. Proper balance is crucial. The crane has to have a strong undercarriage to provide stability when it lifts heavy loads. Maximum lifting capacities also vary and can range anywhere between 6 to 1,600 tons.

Several models and configurations are available to choose from. 1,600-ton crawler cranes are usually divided into two types: standard or heavy models. All models have adjustable outrigger bases for better balance and support. Some have work platforms that can accommodate various attachments.

Crawler cranes with telescopic booms are usually preferred in the construction of infrastructures like buildings, bridges, and dams. The telescopic boom can extend out to 60 meters. The crane can easily navigate around construction sites providing vertical and horizontal lifts. It is important to choose a telecrawler crane with a boom that can extend and retract smoothly and quickly to minimize downtime between lifts.

For large-scale mining operations and port facilities, a crawler crane with an aerial boom would be preferable. This type of crane has an aerial platform that can reach a height of up to 36 meters. It is used for maintenance, especially at great elevations.

Another type of configuration is the amphibious crane. This crane is preferred for construction projects in marshy areas or where water bodies exist. If the support of soft or unstable land is required, this type of crane will provide good stability. It can also traverse land and water bodies with ease.

It is essential to consider the crane’s fuel consumption when it is used in remote locations. If the machine has an efficient diesel engine, it will save costs.

Crawler crane price FAQ

Q1: What is the expected market size of the crawler crane industry?

A1: The global crawler crane market size was valued at around USD 4.08 billion in 2022 and is anticipated to reach approximately USD 5.43 billion in 2023. The market is estimated to expand at a CAGR of about 4.97% from 2023 - 2032, ultimately reaching a booming value of nearly USD 8.07 billion by 2032.

Q2: What are the key trends in the crawler crane industry?

A2: The market for crawler cranes is currently witnessing a change in direction towards the use of environmentally friendly and economically viable crawler crane solutions due to the adverse effects of climate change. The popularity of 5G technology is spurring an increase in the demand for the construction of mobile network infrastructure, which continues to fuel the need for large-scale industrial, infrastructure, and construction activities. The Asia Pacific region, the epicenter of these construction activities, also accounts for a significant share of the crawler crane market. In addition, the emergence of new, cutting-edge technologies has enabled the development of intelligent and automated crawler crane designs, which has created a new avenue of opportunity for market growth.

Q3: Who are the key players in the crawler crane industry?

A3: Some of the key players in the worldwide crawler crane market include: Zoomlion, XCMG, Manitowoc, SANY, Terex Cranes, Chenli Cranes, Juison, Ruyi Heavy Industry, Shenglid, JMG, YCC, Hefei TianJin Heavy Machinery Co., Ltd, HMC and Huanghe Hydropower etc.