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This pallet tray type is built with a single corrugated sheet affixed to a flat sheet of paper, commonly referred to as a single-faced laminate. Normally, the corrugated side goes up to protect and cushion the products. It is an economical and lightweight solution for low- and medium-weight product packaging. The mix of the corrugated and flat paper gives adequate strength and portability with diminished cost and weight.
A single-wall corrugated tray includes one layer of corrugation sandwiched between two paper layers. Its construction provides more strength and sturdiness than a single-faced tray but is light and portable. These trays are ideally suitable for medium-weight and some heavy product packaging. They are used extensively across various industries due to their cost, durability, and versatility.
As the name suggests, a double-wall corrugated tray has two layers of corrugation sandwiched between three paper layers. Its construction provides exceptional sturdiness and strength compared to the single wall and single faced corrugated trays. Normally, double-wall trays are used for heavier products or larger packages. They act as a shield against heavy impact during transport, handling, and storage.
Custom-made trays are uniquely made according to the preferred sizes, designs, and constructions as per the user's specific requirements. These customizations encompass adjustments to the material's thickness, corrugated type, and surface treatments. Customized corrugated trays provide the ideal match required for certain goods or brand insignia and ensure security and attractive displays in every situation. These options may seem more expensive, but there is no doubt that the safety of the products and, consequently, of the company is secured without impact.
It is the most commonly used design. Usually, this design is based on a rectangular or square tray comprising a flat base and upturned sides. It accommodates the straightforward storage and transportation of products. Standard design can be found in various sizes, with most of them being available off the shelf. This variant is used where the packaging function is still at the core of the purpose and usage, and aesthetic considerations are not highly prioritized.
This stackable corrugated tray design incorporates slotted or notched edges so as to enable proper stacking on each other or integrating with other packaging components. It saves on space while increasing the product densities. The trays are stackable so that storage and transportation efficiencies can be increased. Most of the time, this design is utilized in supplying chain operations where space optimization is of utmost importance.
In the die-cut corrugated tray design, specific shapes have been punched into the corrugated material. This is used because it provides flexibility in the design, and cutouts may be used for branding purposes or accommodate special product shapes. This design can also be used when making display trays, including catchy visuals for promotion. Therefore, the die-cut design enhances functionality and incorporates creativity and branding into the packaging.
This design typically comes with additional reinforcement features like double-corrugate layers or thicker material, making it ideal for large and heavier products. It is created for the purpose of providing maximum strength and protection during transportation. Thus, it is critical in applications where the most severe treatment is met, including in industrial settings or for large merchandise.
Eco friendly corrugated trays are constructed using recycled corrugated materials or ones that are easily recyclable, providing an environmentally sustainable solution. These trays are also developed using water-based adhesives and inks that do not contain hazardous emissions. This design decreases an ecological footprint without compromising on the quality of the packaging. It is preferred by companies that are focused on achieving sustainability while still concerned with their conservation goals.
When adjustable buyers are making decision(s) regarding the purchase of corrugated pallet trays, it is important for buyers to consider the following several factors. The ideal tray is chosen by looking at these aspects in detail:
Product and industry typographies
What kinds of industry and product types do the trays cater to? Some products look better in trays that are die cut into their product shape or color printed with the company's logo. For example, make consideration for heavy-duty trays for industries dealing in manufacturing to accommodate the demands of the product weight.
Size requirements
The size of the tray intended for purchase must correlate directly with the target product. There should not be any space wastage since this can lead to damage as a result of excessive movement. Conversely, using excessive size will result in wastage. The concerns of both the height and the length must be properly addressed to ensure a perfect fit.
Sustainability considerations
It is also very important to check the materials and practices used in production. If the supplier is using recycled materials, non-toxic adhesives, and inks, and consuming less energy in the production line, they are likely going to be eco-friendly. Trays made from these materials are the ones that give eco-conscious companies a good competitive edge.
Customization needs
Will the purchase involve custom corrugated trays? What about the branding or size specific requirements? These are essentials that should not be overlooked, especially if one is aiming at having a considerable competitive edge. Clients should also not be left out from the custom request solutions as they have distinct preferences in which the supplier should fulfill.
Budget and cost-effectiveness
Finally, the allocation of budget approximation should be given depending on the desired tray forms. Buyers must perform a cost-benefit asset and liability evaluation for durability and esthetics to eliminate overpaying for options that will not have any value attachment. Several suppliers should also be approached with the aim of getting the best possible deal without compromising quality.
Apart from being used in warehouses and distribution centers, corrugated cardboard pallets are also employed in various companies to convey merchandise safely and inexpensively. It is lightweight yet strong enough for several handling stages and protects the goods well against any form of damage. Their role is to lessen shipping costs through efficient stacking and better utilization of transport spaces.
To make in-store product presentation, corrugated trays for pallets are widely used. This is because they are great for temporarily holding mass merchandise within supermarkets while visually appealing at the same time. These trays can be die-cut into very unusual shapes or printed on, which helps provide promotional displays that grab customers' attention right away. This, therefore, helps increase sales through eye-catching displays that embody promotions and campaigns.
In stores and manufacturing operations, corrugated trays are used for parts and raw material storage. These trays are strong enough to be stacked or stored over the entire storage area, providing easy access to items needed or wanted. Corrugated trays assist in creating order and classification within working environments. This helps in eliminating clutter so the overall efficiency of space is improved.
Trays are also used on occasions and exhibitions in various sectors. They can be integrated into the overall event theme and logo while being useful for holding promotional products, souvenirs, or food and drinks for the guests. Due to their light weight, ease of assembly, and attractive customization options, they are ideal for temporary yet effective branding during events and exhibitions.
For assembly lines, corrugated trays can safely carry items through various stages of production. Their lightness does not hamper the overall production speed; hence, they do not contribute any unnecessary weight. Corrugated trays are designed to fit specific processes in production and improve efficiency by making the easy handling of items during transitions from one stage to another in manufacturing.
A1: Yes, corrugated trays can be customized in size, shape, and design depending on specific requirements. This helps clients create a unique make that complements their branding or product needs.
A2: Most of the corrugated trays are produced using recycled materials and can also be recyclable. This means that they will have a lesser impact on the environment, and they will still support several eco-conscious companies.
A3: While they are primarily intended for single use, they can be reused several times depending on the wear and tear, which may have occurred after several uses.
A4: The major reason for using corrugated trays is their relatively low panoramic and highly effective corrugation. Due to the lightness ardency and the strength of the material, they are affordable yet durable.
A5: Yes, heavy-duty corrugated trays are available for products that are huge and heaviest. These trays are given extra strength through additional reinforcements, making them safely support heavier items.
