Cable coiler machine

Types of Cable Coiler Machines

The cable coiler machine is used to wind cables onto reels or wooden pallets in an orderly fashion. There are three main types of cable coiling machines based on how the cable is coiled or unpacked – horizontal coiler machines, vertical coiler machines, and flip coiler machines. Here is a detailed explanation of each type.

• Horizontal Coilert Machine

  Horizontal coiler machines coil cables in a horizontal position. Usually, they have a base with a revolving drum or reel. In some models, the speed is adjustable to match the unpacking speed of the cable. Horizontal coilers can have an automatic or manual start/stop. In some versions, a sensor or limit switch will start/stop the coiling process. The limit switch will stop the reel's rotation when the cable reaches a certain length or quantity.

• Vertical Coiler Machine

  Also known as a cable winder, the vertical coiler machine is designed to wind cables vertically. It is typically mounted to a stand or frame. The vertical coiler machines are more ideal for unpacking large cables or wires. Like the horizontal version, the vertical machine has a reverse drum or reel. Sometimes it is designed with a brake to control the cable's falling speed. Advanced models can have a pneumatic control system. The coiler will be controlled by a limit switch or photo eye that automatically reverses the drum's direction when an operator activates the limit switch.

• Flip Coiler Machine

  The flip coiler machine is also known as a flip reel or h/she reel. It has a flip-over mechanism that allows the reel to be flipped over to coil the cable in a specific pattern. This mechanism provides an operable favorable option for cable unpacking. Some versions of flip coiler machines have a brake to control the coiling speed. Others have an AC motor and encoder for a more accurate coiling method. The encoder makes it possible to coil cables according to precise lengths and speeds.

Specification and maintenance of cable coiler machines

Specifications

• Coiling diameter: This machine can coil cables with different coil diameters, which are commonly used in the market. Customers can choose the proper diameter according to the coilable cable size and the intended use.
• Coiling height: The vertical height of the coiling product is generally proportional to the coil diameter. Height capacity determines the maximum number of cable turns on a single coil.
• Coiling speed: This refers to the speed at which the machine coils the cable. It is often measured in meters per minute or coils per hour. Higher coiling speeds can improve production efficiency.
• Power: The machine's power is usually measured in kilowatts (kW) or horsepower (HP), which provides the motor's output. Power determines the machine's ability and applicable range.
• Weight: This is the total weight of the machine, usually measured in kilograms (kg) or tons. The heavy machine is more stable during operation.

Maintenance

• Clean: Regularly clean the surface of the cable coiler machine and its parts to avoid dust and dirt accumulation, which may affect the cooling effect and performance.
• Lubrication: Lubricate the movable parts of the machine periodically, such as bearings, gears, etc., to ensure its smooth operation and reduce friction loss.
• Check the electrical system: Regularly check the machine's power supply and electrical system and ensure the connection is firm and reliable to avoid electrical failure.
• Maintenance of tools: The cable coiler machine usually comes with some tools, such as cassettes, brackets, etc. These tools should be maintained and cleaned regularly to ensure their proper function and use.
• Timely replacement of parts: Some parts of the machines, such as belts, bearings, etc., may wear out over time. It is necessary to replace them on schedule to ensure the machine's stable operation.
• Dust prevention and waterproof: The working environment of the cable coiler machine may be exposed to dust and moisture. Take dust-proof and waterproof measures to keep the equipment clean and dry.

Applications of cable coiler machines

Cable coiling machines are used in various industries to efficiently coil cables and wires. Some common applications include:

• Telecommunications: In the telecommunications industry, cable coiler machines are used to coil fiber optic cables and communication cables. They help manage and organize cables for installation, storage, and distribution.
• Electrical Manufacturing: Cable coiling machines are widely used in electrical manufacturing facilities that produce various types of cables. These machines coil PVC cables, power cables, control cables, and customized cables. They assist in the packaging and handling of cables during the manufacturing process.
• Automotive: Cable coiling machines can be applied in automotive production lines or assembly workshops to coil automotive wiring harnesses or audio cables. They assist in the efficient handling and assembly of automotive cables.
• Construction: In the construction industry, cable coiling machines can coil electrical cables, which are then used in various construction projects. These machines help organize and manage cables for easy access and installation.
• Aerospace and Defense: Cable coiling machines can be used in aerospace and defense applications to coil specialized cables such as aircraft wiring harnesses and military communication cables. They assist in the production and assembly of aerospace and defense cable systems.
• Broadcasting and Media: In the broadcasting and media industry, cable coiler machines can coil broadcasting cables or media transmission cables. They help manage and organize cables for broadcasting and media production.
• Food and Beverage: Cable coiling machines can be used in food and beverage processing facilities to coil equipment and machinery cables. They assist in the electrical connections and management of cables for food and beverage processing equipment.

How to choose a cable coiler machine

Choosing the right cable coiling machine requires careful consideration of various factors to ensure it meets specific needs and operational requirements.

• Coiling needs assessment

  Evaluate the range of cables to be coiled, including their type, size, weight, and complexity. Determine the desired coiling speed, accuracy, and automation level. Consider the available workspace and equipment compatibility. This assessment will help to identify the most suitable cable coiler from various options.

• Machine types and benefits

  Investigate the different types of cable coiling machines, such as manual, semi-automatic, and fully automatic. Each type has its own advantages and is suitable for specific situations. Consider the most appropriate machine suited to specific operational needs.

• Build quality and durability

  Choose a cable coiler machine with a strong and durable build. It's necessary to ensure it can withstand prolonged use and maintain consistent performance without frequent breakdowns or repairs.

• Flexible and adjustable

  Opt for a machine that can accommodate various cable types and sizes. This is important to allow adjustment and adaptability as coiling requirements change over time.

• Safety measures

  Select a cable coiling device equipped with safety features, such as emergency stop buttons and safety guards, to protect operators from potential hazards during coiling operations.

Cable coiler machine FAQ

Q1: What is the difference between manual and automatic cable coiling machines?

A1: While both cable coiler machines aim to bundle cables efficiently, their approaches and outcomes differ significantly. Coiling speed and efficiency: Automatic coilers operate at higher speeds than manual coilers, reducing time spent coiling cables. Coiling consistency: Automatic coilers excel in producing consistent coil shapes and sizes, which are essential for quality control and preventing cable damage. User interaction: Manual requires user interaction for each coiling session, while automatic coilers are automated.

Q2: Are cable coiling machines adjustable for different cable sizes?

A2: Cable coilers are versatile machines. The coiler can accommodate different cable diameters by adjusting the tension, changing the guide wheels, or modifying the spool holder. However, a machine may not be suitable for excessively thin or thick cables. Using a coiler that works for a specific cable size is essential to ensure efficient operation and prevent cable damage.

Q3: Can cable coiler machines handle cables with connectors?

A3: One of the main advantages of a cable coiler machine is its ability to handle cables with connectors. However, before inserting the cable into the machine, ensure the connectors are compatible with the coiling device. Check that the cable is flexible enough to coil without kinking or damaging the connector.

Q4: Can cable coiler machines handle multi-stranded cables?

A4: Yes, one can use a cable coiler machine to coil multi-stranded cables. However, take some precautions before using the machine. First, ensure the multi-stranded cables are compatible with the coiling device, as multi-stranded cables are thicker than single-stranded cables. Second, adjust the cable coiler machine's tension and guide wheels to accommodate the cable's diameter.