Brake shoe manufacturer in fujian

Types of brake shoe manufacturers in Fujian

Brake shoes are essential components of the braking system in most vehicles. They help cars slow down or stop by creating friction with the brake drum. As a critical component of vehicles, especially heavy trucks, there is a need for brake shoes to be manufactured in various sizes, types, and materials. This is to ensure that brake shoes can cater to different types of vehicles and customer needs. Below are some of the common types of brake shoes:

• Asbestos brake shoes

  These brake shoes were widely used in the past, especially in the early 1990s. Manufacturers used asbestos in the linings due to its heat-resistant properties. As a result, asbestos brake shoes offered good durability and performance. However, due to health concerns related to asbestos, its use in new vehicle components has been largely phased out. Some brake shoe manufacturers in Fujian may still produce asbestos-containing materials (ACM) brake shoes for use in older vehicles.

• Non-asbestos organic (NAO) brake shoes

  Non-asbestos organic brake shoes are the most common type produced today. Manufacturers use a blend of organic materials, such as fibers, fillers, and resins, in the lining. This combination offers a quiet and smooth braking experience, making them suitable for light-duty vehicles like passenger cars. However, NAO brake shoes tend to wear out faster than other types of brake shoes. They also perform poorly in extreme conditions.

• Semi-metallic brake shoes

  Semi-metallic brake shoes are made with 30 to 65 percent metal fibers, such as steel, copper, and graphite. The combination provides high friction and durability, making them suitable for heavy-duty vehicles like trucks and buses that require frequent braking. However, these brake shoes can be noisy and may cause premature wear on the brake drum.

• Metallic brake shoes

  Manufacturers design these brake shoes for heavy-duty applications. Metallic brake shoes contain high levels of metal content, which provides excellent braking performance under high load and heat conditions. This makes them ideal for trucks and buses that transport heavy loads. However, metallic brake shoes can be expensive and may require more frequent maintenance.

• Friction composite brake shoes

  Friction composite brake shoes are made with a blend of organic and metallic materials. This combination aims to obtain the benefits of both types of materials. As a result, friction composite brake shoes offer a good balance between performance and noise levels. They are suitable for various applications, including light and heavy-duty vehicles.

• Ceramic brake shoes

  These are relatively newer types of brake shoes in the market. Manufacturers use ceramic materials in the friction lining. Ceramic brake shoes offer excellent performance, low noise, and minimal dust generation. They are suitable for high-performance vehicles and premium applications. However, ceramic brake shoes tend to be more expensive than other types.

Specification and maintenance of brake shoe

Many people are not aware that there are specifications when it comes to brake shoes. However, a brake shoe manufacturer in Fujian has to meet several requirements before they are allowed to manufacture these products. Here are some of the specifications:

• Size and dimensions

  Each type of vehicle has its own dimension of brake shoes that will be suitable for it. For instance, the brake shoe for light-duty trucks will be different from that of motorcycles or passenger vehicles. They are measured in width, height, and radius. The standard dimension for light-duty trucks is 10.5 inches by 4.5 inches.

• Material

  One of the most important parts of a brake shoe is the lining. It is responsible for generating friction with the brake drum. Therefore, the material used to make it is crucial. It has to be made from materials that will not wear out quickly. Also, it should be able to sustain high temperatures. Common materials used for linings are organic compounds, semi-metallic materials, and metallic compounds.

• Mounting

  Brake shoes are mounted on the wheel cylinder using pins and other fastening materials. The mounting system has to be efficient and secure so that the brake shoes can function without failures.

• Adjustment

  Brake shoes need to be adjusted from time to time so that they can maintain their normal functions. For instance, the shoes have to be positioned parallel to the brake drum. This will ensure that the friction material makes contact with the drum surface. Also, the clearance between the shoe and the drum should not be too much.

• Quality control

  Quality control is a specification that very few people are aware of. Several measures have to be put in place to ensure that brake shoes manufactured are of high quality. This includes testing, inspection, and adherence to standards.

Now that the specifications are known, it is time to talk about the maintenance procedures. Regular maintenance is important for the smooth operation of brake shoes. Here are some of the maintenance requirements:

• 1. Brake shoes should be inspected regularly for damage, wear, cracks, or deformation.
• 2. When inspecting the brake shoes, other components like the brake drum, wheel cylinder, and hardware should be checked.
• 3. During inspection, if worn-out brake shoes are noticed, they should be replaced immediately. This will prevent brake failure.
• 4. The brake shoe linings should be cleaned regularly. This will prevent the accumulation of dirt, dust, and debris.
• 5. During cleaning, strong chemicals and high-pressure washing should be avoided. This is because they can damage the lining.
• 6. The brake shoes and their components should be lubricated regularly. This will maintain their function and performance.
• 7. Brake shoe adjustment should be done regularly. This is to maintain the clearance between the shoe and the drum.
• 8. Brake shoes should be used properly. Avoiding hard braking will increase the lifespan of the shoes.

How to Choose a Brake Shoe Manufacturer in Fujian

When sourcing brake shoes from a brake shoe manufacturer in Fujian, buyers need to evaluate several factors to ensure they get the best value for their money. Here are some of them:

• Quality of products

  The primary purpose of brake shoes is to ensure safety through effective braking. Therefore, buyers should not compromise on the quality of these products. To ensure the quality of the products is up to standard, buyers can source from brake shoe manufacturers in Fujian that are certified by international quality management systems like ISO 9001/9002. They can also look for manufacturers that have acquired quality certifications for specific products like the ECE R90 and ABE certifications. Additionally, buyers can check the reviews and ratings of the manufacturers' products to see what other customers have to say about their quality.

• Diversity of product offerings

  Buyers should work with a brake shoe manufacturer in Fujian that offers a variety of brake shoe products. This is because they might need different types of brake shoes for various clients or applications. The manufacturer might also offer other related products like brake pads, making it easier for the buyer to get different types of brakes in one place.

• Customization options

  If buyers want to sell brake shoes under their brand names, they should look for a manufacturer that provides customization options. The manufacturer should be able to produce the brake shoes according to the buyers' specifications and, if possible, offer various customization options for the buyers to choose from.

• After-sale services

  Working with a brake shoe manufacturer in Fujian that offers valuable after-sale services can help buyers save a lot of money and time. Buyers can benefit from services like free samples and OEM services. They can also get after-sale services like technical support, product training, and marketing assistance.

• Shipping and logistics

  Brake shoes are usually heavy and not very easy to handle. Therefore, buyers should work with manufacturers that can help them arrange the shipments in a safe and cost-effective manner. They can work with manufacturers that offer multiple shipping options like express shipping, air freight, sea freight, and others. In addition, buyers should communicate with the manufacturers regarding the delivery timelines and ensure they are reasonable.

• Payment options

  Most manufacturers require buyers to pay a deposit when placing the order and the balance before the goods are shipped. Therefore, buyers should work with a brake shoe manufacturer in Fujian that provides various payment options like T/T, PayPal, and L/C.

How to DIY and Replace Brake Shoe Manufacturer in Fujian

Many heavy-duty vehicles use brake shoes to slow down and stop the vehicle. Brake shoes are an important part of the brake system. When the brake shoes wear out, it is important to replace them. Fortunately, changing brake shoes can be done as a DIY project.

Before working on the vehicle, make sure to read the service manual that comes with the vehicle. Different vehicles have different ways of changing the brake shoes. Get the right tools needed for the job. These includes:

• A jack and jack stands
• A lug wrench
• A socket wrench
• A bungee cord or rope
• Brake shoe cleaner
• New brake shoes

To replace a brake shoe, first remove the wheel using the lug wrench. Then, using the jack, raise the vehicle and place it on the jack stands. After that, remove the brake assembly to reach the brake shoes. Before removing the brake shoes, take a picture of how they are installed. This will help to install the new shoes in the correct way.

Now, remove the brake shoes using a socket wrench. It may be necessary to use a brake shoe cleaner to remove dirt and grime that is preventing the shoes from coming out. Once the shoes are out, compare the new shoes with the old ones to make sure they are the same. Then, install the new shoes and assemble the brake components.

Finally, lower the vehicle and tighten the wheel with the lug wrench. Make sure to follow all the instructions carefully. If unsure about something, consult a professional brake shoe manufacturer in Fujian or refer to the vehicle's service manual.

Q&A

Q1: What is the difference between brake shoes and brake pads?

A1: Brake pads are used in disc brake systems and are sandwiched between the caliper and the brake disc. On the other hand, brake shoes are used in drum brake systems. They are curved, metallic plates coated with friction material on the inner side that press against the drum to create friction and slow down or stop the vehicle.

Q2: What are the types of brake shoes?

A2: There are several types of brake shoes, including non-asbestos, composite, and cast iron brake shoes. However, the most common are the asbestos-free brake shoes. They are made of organic materials such as steel, copper, graphite, and other compounds, which makes them highly durable and efficient.

Q3: How do businesses ensure they get the right brake shoes for their needs?

A3: To ensure they get the right brake shoes, businesses such as fleet owners and taxi companies must match the brake shoes to the specifications of their vehicles. They should consider the size, type, and driving conditions. Additionally, it is important to consult the brake shoe manufacturer in Fujian or a professional mechanic.

Q4: How long do brake shoes last?

A4: Typically, a well-maintained brake shoe can last between 25,000 to 60,000 miles. However, this depends on various factors such as the type of vehicle, driving habits, and the condition of the roads. For instance, frequent stops in busy city traffic can wear out the shoes faster than in highway driving.

Q5: What are the signs of worn-out brake shoes?

A5: The common signs of worn-out brake shoes are reduced braking performance, grinding noise when braking, and a spongy feel on the brake pedal. Visual inspection can also be a sign. If the brake shoes are thin and close to the metal, it's time to replace them.