Automatic transparent over wrapping machine

Types of automatic transparent overwrapping machines

An automatic transparent overwrapping machine is a packaging machine that wraps products in transparent film. This wrapping helps to increase product visibility while providing protection for the product. There are various types of overwrapping machines, based on their design, operation, and suitability for particular applications.

• Wrapping machines

  Wrapping machines are packaging machines that cover products with wrapping material. They are commonly used in many industries to neatly and securely wrap strange objects, especially to protect them. Automatic wrapper machines have advanced, allowing packages to be covered with minimal human supervision. Overwrap film machines are examples of these machines that cover the product with overwrap film. They are beneficial for speed and ensuring a homogenous wrapping that allows people to see what the product is.

• Linear machine

  A linear automatic overwrapping machine refers to an overwrapping machine where the product feeds in a linear fashion and is wrapped in a straight line. With such machines, products are placed in a feeding conveyor in a single file, which then transports them into the wrapping area where they are wrapped with overwrap film. The item is then delivered continuously. Linear machines are great for high-speed production and have streamlined operations.

• Bundling machine

  A bundling overwrapping machine is an automatic machine that wraps multiple products as one, hence the name bundling. Products like several snacks, toys, and toiletries are often wrapped in groups to encourage sales and protect all the items. The bundling overwrapping machines typically feed the items in a row onto a conveyor belt, where they are then wrapped in a film for viewing and protection. Final touch machines may go through a taping and tray shielding process.

• Horizontal-type machine

  Horizontal overwrapping machines refer to overwrapping machines where the product is wrapped in a horizontal direction. The packaging films are applied horizontally across the product for a tight and secure fit. They are great for items with a larger width to depth ratio. Products like bars or biscuits are often wrapped using a horizontal overwrapping machine. They are usually compact and have a funnel-shaped in-feed that smoothly delivers the product to the wrapping area.

• Vertical-type machine

  As the name suggests, vertical overwrapping machines are where products are wrapped in a vertical manner by the packaging film. They are great for taller and slimmer products, and the in-feed is packed in a box shape to allow products to be delivered quickly and smoothly to the wrapping area. Video overwrapping machines are often used to package items in the food, pharmaceutical, and logistics industries.

Specifications & Maintenance

Specifications

The specific features of an automatic transparent overwrapping machine are as follows:

• Wrapper Materials: This includes the type of wrapping material the machine can handle, such as film, paper, or plastic composite, as well as the width, which will determine the size of items the machine can wrap, and the thickness, compatible beer bottle wrapping machines with different materials. The thickness of the material should also be within a certain range. Some machines may have the flexibility to use various widths and thicknesses of wrapping materials.
• Wrapping Size: This refers to the dimensions of the wrapped product, including the length, width, and height. These sizes are often listed in the product manual or on the specification page, allowing users to determine if the machine can wrap products of a particular size.
• Wrapping Speed: This indicates how many items the machine can wrap in a minute. A faster wrapping speed may be preferred for high-production environments or when dealing with large numbers of products.
• Power Requirements: This specifies the power the overwrapping machine needs, such as voltage and amperage. Businesses will need to ensure their electrical systems can support the machine.
• Control Systems: The overwrapping control system may vary, including digital controls, programmable logic controllers (PLCs), and touchscreen interfaces. These advanced control systems allow operators to adjust wrapping parameters, set wrapping patterns, and monitor machine performance.

Maintenance

Regularly maintained overwrapping machines ensure their operation and product quality. Here's a list of routine maintenance and care tasks:

• Clean: Regularly clean the machine's surface and components with soft cloths and non-abrasive cleaners to remove dust and debris. Meanwhile, clean the film delivery rollers and film cutting blades to maintain their adhesion and cutting performance.
• Lubrication: Lubricate the moving parts of the machine, such as gears, bearings, and transmission components, with appropriate lubricants to ensure their flexibility and reduce friction and abrasion.
• Wear Part Inspection and Replacement: Frequently inspect the parts of the machine easily worn, such as film cutting blades and rollers, and replace them in a timely if they are severely worn or damaged to ensure packing accuracy and quality.
• Electrical System Check: Regularly check the electrical system of the overwrapping machine, including connectors, cables, and control switches, to ensure secure connections and normal operation. If any abnormalities are found, repair them promptly.
• Calibration: Use a sample product to calibrate the overwrapping machine periodically to ensure it accurately wraps products. Align the film and adjust the wrapping parameters as needed.
• Maintaining the Vacuum System: For automatic overwrapping machines that use a vacuum system, ensure the vacuum pump and hoses are in good condition and clean the filters periodically to maintain stable suction power.

Scenarios of the transparent over wrapping machines

• Food and beverage packaging

  Confectionery companies frequently use automatic transparent over wrapping machines for dual packing. They typically utilize these machines to wrap outer pack cartons to give products like biscuits, chocolates, and snacks an extra layer of protection and freshness. Aside from that, the overwrapping machine can be used in cartons of beverages, both non-alcoholic and alcoholic. For instance, wine and spirit producers use these machines to wrap individual bottles or groups of bottles, mainly to obtain a luxurious presentation or protective packaging for the bottle.

• Product show and presentation

  These machines are also widely used in the retail and marketing industry, particularly in the collectible and display product industry. For example, a sets of mugs or trophies in transparent wrapping can be a nice gift for a graduation ceremony. Wrapping these items can offer them a premium presentation, mainly reflecting the value of the product. Also, overwrapped blisters and clamshells are popular packaging types for individual products. They provide a clear view of the product with minimal packaging.

• Pharmaceutical and personal care products

  The automatic wrapping machine is still popular in the pharmaceutical industry. The machine is frequently used to cover blister packs and multiple product packs to provide tamper-evident packaging. Besides that, personal care product packaging solutions are also applicable. This includes packing for skincare products, cosmetics, and premium toiletries that require product protection and containment.

• Furniture and electronics packaging

  Many electronic gadget manufacturers, such as headphone manufacturers, often utilize automatic overwrapping machines to protect their products from dust, moisture, and fingerprints. Additionally, furniture companies use this machine to wrap components separately of big and assembled furniture pieces, keeping them secure and shielding them from damage during transportation and storage.

How to choose automatic transparent over wrapping machines

When wrapping products, many manufacturers and retail store owners look for the automatic transparent over wrapping machines that can meet their needs. Therefore, it is important to consider the following factors:

• Packaging speed

  Packaging speed is an important factor when choosing an automatic overwrap machine. It is usually measured in units per minute. Depending on the needs of production, customers can choose a machine with suitable packaging speed. A machine with faster packaging speed can improve production efficiency. However, it is important to ensure that the packaging quality is not compromised at a higher speed.

• Wrap types and sizes

  Automatic overwrap machines are available for a variety of wrap types and sizes. Customers need to consider their product characteristics and packaging requirements in order to choose a suitable machine. Ensure that the selected machine can handle the required wrapping type and size.

• Automation features

  When selecting an automatic overwrap machine, consider its automation features. Such features include digital controls, programmable settings and automated feeding systems. These automation features can simplify the operation process and enhance the precision and efficiency of packaging.

• Machine dimensions and weights

  Consider the dimensions and weight of the overwrap machine. Ensure that the selected machine can fit in the available space and meet the handling requirements at the installation location.

• Power requirements

  Consider the power requirements of the overwrapping machine. Make sure the power supply at the installation site meets the power requirements of the machine to ensure its normal operation.

Q&A

Q1: Which types of products can an automatic transparent overwrapping machine wrap?

A1: Due to their flexibility, automatic transparent overwrapping machines may wrap various items, including pharmaceutical and cosmetic products, food products, electronics, and toys.

Q2: What are the safety features of an automatic transparent overwrapping machine?

A2: Automatic transparent overwrapping machines have several safety elements, such as emergency stop buttons, safety guards, and interlock systems. The emergency stop buttons enable users to quickly stop the machine in an emergency, safety guards prevent unwanted contact with moving parts, and the interlock system makes sure the machine works only when the covers are closed.

Q3: Can the wrapping material of an automatic transparent overwrapping machine be changed?

A3: Yes, the wrapping material of an automatic overwrapping machine can be changed. These machines can use a variety of transparent films, including PVC, PP, and PET, each offering different sealing characteristics and transparency.