Automatic shuttle changing looms from china

Types of automatic shuttle changing looms from China

Automatic shuttle changing loom refers to the looms with shuttles that can be automatically changed and have different driving modes. The main driving modes are as follows:

• Electric motor-driven automatic shuttle changing looms: They usually use an electric motor as the driving power, which may change automatically by changing the direction of the motor. Electric motor-driven automatic shuttle-changing looms have the features of easy operation and quick speed.
• Mechanical automatic shuttle-changing looms: They generally use mechanical transmission systems, such as gears and chains, to weave cloths. They change the shuttle automatically by mechanical linking techniques. Mechanical automatic shuttle-changing looms are durable and easy to maintain.
• Pneumatic automatic shuttle-changing looms: They are powered by air compressors and change the shuttles automatically. Pneumatic automatic shuttle-changing looms have features such as fast speed and high efficiency.
• Jacquard automatic shuttle-changing looms: They adopt Jacquard systems to control the weft insertion and order their changing. For example, the color weaving and pattern weaving adopt this kind of loom. Those looms may have complicated structures but have great design capabilities.
• Computer-controlled automatic shuttle-changing looms: They are controlled by a microcomputer and have programmable functions to realize the complex design requirements. They are suitable for the textile industry that needs to produce various specifications and high-precision textiles.

Specification and maintenance of automatic shuttle changing looms from China

The specifications of an automatic shuttle changing loom can differ according to its kind. The table below presents some general specifications for guidance purposes only.

• Weaving width: The automatic shuttle changing loom's weaving width can range from 1.5 meters to 3.0 meters, allowing it to produce various types of fabrics in different widths.
• Production speed: The production speed of the automatic shuttle changing loom is about 80 to 120 picks per minute (PPM). This relates to the number of weft yarns (shots) that are inserted across the warp yarns in a minute by the loom.
• Power source: The electric motor or generator drives the power shuttle on the automatic power shuttle changing loom. This is in addition to the power needed for the loom itself to function.
• Fabric types: The automatic shuttle changing loom can weave various fabric types, such as cotton, polyester, silk, wool, and other fibers and blends.
• Control system: Mechanical, electrical, and electronic parts make up the control system of the automatic shuttle changing loom. It includes an intricate computerized control unit that adjusts, monitors, and regulates the looms' functioning, settings, and speed.

Maintenance of automatic shuttle-changing looms is quite necessary because, with looms, as with all machines, regular maintenance and care prolong life and preserve efficiency. Automatic looms require a special kind of maintenance that is often included in the manufacturing deal. This is provided to ensure no disruption to the factory's production line. Even though looms are large, their essential maintenance procedures are not cumbersome.

• Cleaning and dusting: The shuttle should be cleaned on a routine basis to remove any build-up of dust, debris, or deposits. This can be done using a vacuum cleaner or air pressure in a controlled manner to keep the machine working properly, smoothly, and lubricated.
• Routine inspections: Moving parts of the shuttle loom must be checked regularly for any signs of wearing out, getting damaged, misalignments, or faults so that they can be fixed or adjusted before they break down.
• Lubrication: Parts that need regular grease or oil should be done so to ensure running smoothly. This should be according to manufacturer directions, and any excess product used should be wiped away immediately.

Scenarios

• Textile factories:

  In large-scale textile factories, automatic shuttle changing looms are crucial for mass fabric production. Their high-speed weaving capabilities and automatic shuttle changing functions enhance productivity, enabling the seamless manufacturing of various fabric types.

• Garment factories:

  Garment factories require diverse fabrics. Automatic shuttle changing looms provide efficient fabric weaving services to meet garment production needs, ensuring consistent quality and timely delivery of fabrics for garment manufacturing.

• Upholstery manufacturing:

  Upholstery manufacturers need to produce high-quality upholstery fabrics, such as curtains, sofas, and car seat covers. Automatic shuttle changing looms can meet these requirements, providing precise weaving functions and a wide range of design options to create durable and stylish upholstery fabrics.

• Home textile production:

  Home textile manufacturers require various home textile fabrics, such as curtains, bed linen, and towels. Automatic shuttle changing looms can efficiently meet these demands, producing a wide range of home textile materials.

• Industrial textile production:

  Industries like filter cloth, conveyor belts, and mining need industrial textile fabrics. Automatic shuttle changing looms can efficiently produce a variety of technical textile materials, meeting the needs of industrial production.

• Custom fabric services:

  Some specialized textile companies offer customized fabric services. Automatic shuttle changing looms can provide personalized weaving services to meet the unique design and quality requirements of different customers.

How to choose automatic shuttle changing looms from China

The following tips should help textile business buyers select the right automatic shuttle looms for their needs:

• Define weaving needs and applications:

  The buyers should first identify their specific weaving applications. What type of fabric does the buyer intend to weave? Consider the fabric composition, width, andPattern. Is the buyer weaving heavy-duty industrial woven fabric or light textile? Knowing these will help the buyer select a loom that meets his needs.

• Consider fabric types and materials:

  A variety of looms are available to accommodate different fabric types and materials. For example, in addition to coarse cotton yarn, a jacquard loom must have a capable performance system to weave complex patterns incorporating elaborate designs, such as silk or synthetic fibres. Consider the specific requirements of the intended fabric.

• Production speed and efficiency:

  Evaluate the required production speed and efficiency based on the intended weaving application. Select a loom that offers the necessary speed and efficiency to meet production demands without compromising fabric quality.

• Budget considerations:

  Automatic looms are more expensive than their semi-automatic and fully manual counterparts. Consider the budget, and weigh the benefits of automation against the cost to make an informed investment decision. Although the initial investment may be higher, the long-term advantages of increased productivity, reduced labor costs, and improved fabric quality can outweigh the upfront expenses.

• Looms' features and specifications:

  When buying automatic shuttle looms for sale, know their important features and specifications, such as their electronic control systems, selvedge devices, shedding mechanisms, insertion methods, beat-up devices, and reed sizes. The loom's overall dimensions, weight, power requirements, and motor capacity should also be considered, especially installation requirements and power compatibility.

• Maintenance and support:

  Consider the maintenance requirements and availability of technical support for the chosen loom. Research suppliers who provide comprehensive maintenance services and timely technical assistance when needed. A well-supported loom will ensure smooth operation and minimal downtime.

Q & A

Q: What is a loom shuttle?

A:A loom shuttle is a small device used to carry the weft thread during weaving. It moves back and forth across the width of the warp threads to create fabric.

Q: What are shuttleless looms?

A:Shuttle-less looms are weaving machines that do not use traditional shuttles to insert the weft yarn. They generally use modern techniques such as rapier, jet, or projectile to weave the fabric. This shuttle-less loom weaving machine creates a faster and more efficient weaving process compared to shuttle looms.

Q: What materials does an automatic loom machine weave?

A:Automatic looms can weave various materials, including natural fibers like cotton and wool, synthetic fibers like polyester and nylon, blended yarns, silk, and specialty materials like fiberglass.