Automatic gari processing machine

Types of automatic gari processing machines

The production of gari has been digitalized and industrialized thanks to the innovation of the automatic gari processing machine. These machines streamline the process, minimize human labor, and increase productivity. There are generally three main steps in gari processing, which have automatic machines:

• Washing and Grating:

  The cassava is washed with the Washing Machine, which removes any dirt or impurities. Then it's fed into the Grating Machine, which grates the cassava into a pulp. The machines work together to ensure the cassava is processed efficiently and effectively, ready for the next stage of removing excess water.

• De-watering and Pressing:

  The Cassava De-watering Machine separates the grated cassava from excess water. Once the machine has completed this task, the cassava cake is pressed for additional water removal using the Hydraulic Pressing Machine. Following de-watering and pressing, the cassava is dry enough to be chopped and roasted.

• Chopping and Roasting:

  The Grating and Chopping Machine is the next step. It chops the cassava into finer bits. Then, the Automatic Gari Roasting Machine takes over by heating the chopped cassava with its controlled heated plates. The final gari product is produced when the grains are allowed to cool after going through the roasting process. One more machine to note is the Silo and Loading Machine, which stores the gari in silos or loads them into containers for transport.

Apart from these three main processes, there are gari processing machines that can be used to peel cassava and cut finished gari into smaller sizes. Some advanced specifications also have conveyor belts that transfer the processed material from one machine part to another, while some have integrated control panels for smooth operation of the entire line. Others are modular in design so that different parts of the cassava gari processing machine can be put together according to the specific needs of the production line.

Specifications and maintenance of automatic gari processing machines

The specifications of automatic gari processing machines can vary based on the model and manufacturer. However, some common specifications are as follows.

• Production Capacity: It is the amount of gari that the machine can process in a given time period. It is usually measured in kilograms per hour or per day. For example, a machine may have a production capacity of 500 kg/h, indicating that it can process 500 kilograms of raw materials into gari in one hour.
• Raw Material Input: It is the way to feed raw materials into the machine. The automatic gari processing machine usually has a fixed inlet size so that cassava can be fed directly into the machine without manual cutting or peeling. For instance, the inlet dimensions might be 30cm x 20cm, allowing whole cassava roots to fit through.
• Power and Motor: The power consumption of the automatic gari processing machine will depend on its production capacity and processing requirements. A gari processing machine may have a 5-kilowatt motor to ensure stable and efficient operation. The motor is responsible for driving the entire processing line, including crushing, dewatering, frying, and other steps.
• Automation and Control System: Automatic gari processing machines are usually equipped with a control system that allows operators to set and monitor the entire processing line. This control system may include a touch screen, buttons, and indicators, among other things, enabling operators to adjust parameters such as temperature, time, speed, and more.
• Dimensions and Weight: The dimensions of automatic gari processing machines include length, width, and height. Their dimensions will be relatively large due to the requirement of various processing parts to be integrated together. The weight of the machine will also be considerable, which helps to ensure the stability and durability of the machine during operation.

Maintaining an automatic gari processing machine is essential for its long-term operation and optimal performance. Here are some maintenance tips:

• Develop a regular maintenance schedule to ensure that all processing parts are inspected, repaired, and maintained at the proper time.
• Clean the whole machine, including the pressing parts, frying pots, pipelines, etc., to avoid the residual smell of processed food. Cleaning should preferably be done under running water. Clean all detachable parts carefully; use the right detergent for the automatic gari processing machine.
• Lubricate the moving parts, such as shafts and bearings, of the machine to reduce wear and tear and ensure smooth movement. Use the appropriate lubricant according to the manufacturer's instructions.
• Monitor the power consumption of the gari processing machine regularly to check that its power usage is reasonable and stable to avoid unnecessary waste or hints of equipment failure.
• Keep the surrounding environment of the machine tidy and ventilated, avoiding placing flammable, explosive, or other dangerous items nearby.
• Pay attention to the changing demands of customers and market trends, and upgrade and improve the functions and quality of the automatic gari processing machine as needed.

Usage scenarios of automatic gari processing machine

The usage scenarios for automatic gari processing machines are vast as this product allows for efficient production. The primary usage scenario where these machines are most commonly found is commercial production of gari for sale.

Due to how quickly and efficiently they can convert cassava into gari, automatic gari processing machines are ideal for large-scale production of gari, especially compared to older methods of production. The end product, which is gari, can be sold in various places such as supermarkets and local stores for residents to purchase. This is the main reason these machines are used because many people take in the final product.

Processing vast amounts of cassava into gari is not just beneficial for those looking to sell the finished product but also for those who want to export it as well because the automatic processing machines speed up production immensely. Nigeria, for example, produced about 18 million tons of gari in 2021 because the demand for it on the global market is high.

Larger food companies also utilize the automatic gari processing machine because they have to meet high demands for different food products that require gari. The efficient processing of cassava into gari allows these food companies to offer their customers different products such as tapioca, which is made from gari, without having to worry about a low supply.

Another industry that has to utilize the automatic gari processing machine are restaurants and catering services. Some of these businesses make their own products from gari and other meals that require gari as an ingredient. Many of these institutions are always looking to create new flavors and satisfying meals for their customers that will keep them coming back for more.

Lastly, small-scale farmers also use the automatic gari processing machine so that they can process the cassava that they harvest on their farms into gari and sell it locally. The small-scale farmers benefit more from these machines as they are able to earn extra income through the sale of gari.

How to choose an automatic gari processing machine

When looking to buy an automatic gari processing machine, there are a few things business buyers should consider. First, they should set a budget and look for a machine that offers the features they need within their price range. They should also consider the capacity of the machine and its level of automation. At the very least, they should look for machines that have automatic feeding, which reduces labor needs and increases efficiency.

It's also important to consider the space the machine will occupy. Business buyers should take accurate measurements and look for a machine that fits perfectly in the available space. The energy source of the machine is another thing buyers need to consider. They should choose a machine whose energy source aligns with their operational needs. For example, gari machines that use electricity will require a stable electric supply, while those that use diesel will depend on the availability of diesel.

Business buyers should also choose machines that are easy to operate. They should look for clear instructions and an intuitive control system. It's also important to choose a machine that is easy to maintain. Buyers should look for those with accessible parts and consider the automatic gari processing machine cost for replacement parts.

If the gari processing machine has any technological features, buyers should ensure they can use them. For example, they may have to fetch using the machine's automatable features, such as the remote monitoring and automatic control. In some cases, the machines will have advanced features like data analytics, census tracking, and automated adjustments.

Finally, buyers should consider the reputation of the manufacturer, supplier, or seller. They should read reviews to know what previous customers say about the performance and reliability of the machines from a particular seller. If possible, they should reach out to the seller and inquire about the machine. A good seller will be willing to answer all questions and offer support even after the sale is done. The seller will also offer warranty and support services.

Automatic gari processing machine FAQ

Q1: How much raw cassava does the gari processing machine convert into gari per hour?

A1: The capacity of the gari processing machine varies according to its size and model. Small machines may process around 500 kg of raw cassava into gari per hour, while bigger ones can convert 1,000-3,000 kg and even more per hour.

Q2: Does the gari processing machine come with a manual for operation and maintenance?

A2: Usually, the gari processing machine comes with an operation and maintenance manual. If not, buyers can request one from the manufacturer or supplier to ensure proper use and maintenance of the machine.

Q3: Can the gari processing machine's production be increased with the current setup?>/strong>