Automated packaging machine for candy

Types of Automated Packaging Machines for Candies

An automated packaging machine for candy is essential for high-speed production lines. These setups use multiple machines to sachet, seal, and pack candies into cartons or other shipping containers. Several types of machines meet these requirements.

• Sachet Filler: Sachet fillers are the starting point for many production lines. They fill pouches with candies, usually with about 1 to 2 kg of net content. Typically, the pouches are made out of BOPP, which has a low-cost, high-speed packaging cycle. The machine fills pouches with 100g to 500g of candies. There are volumetric filling systems based on cup filling, but weigh-based systems offer better accuracy.
• Drum Sealer: Drum sealers apply a sealing compound to drums or barrels used for bulk candy transportation. They can be integrated into an existing conveyor system to allow for automated sealing and can process up to 450 drums per hour. The carousels used in these machines can be customized to customer specifications and can be processed in a 5-station or 12-station configuration.
• Case Packer/Carton Erector: This machine packs items into cases or cartons for shipment. When using a case packer, a hand or vacuum pick-up method takes the products at the in-feed and places them into the opened cases or cartons. Then, the flaps are closed using tape or glue to secure the items for shipment.
• Strapping Machine: This machine uses plastic or steel strapping to secure items in bulk for shipment. It features an automatic in-feed guide, a cart of coiled strapping held overhead, and a press to apply strapping around items in bulk. The strapping is then tightened, and the ends are sealed with a metal buckle.
• Palletizer/De-Palletizer: These two machines are used for palletized items. They move boxes or pallet units onto pallets for shipment. De-palletizers do the opposite, removing pallets of boxes from pallets and stacking them for production.
• Stretch Wrap Machine: This machine wraps a pallet of products in plastic to stabilize them during shipment. It offers protection from water, rain, or mud and is ideal for outdoor storage. The stretch wrap machine can process pallets of any size and speed, depending on the specifications required.

Specifications and Maintenance

Candy packaging machines have different specifications based on the type and size of the machine, as well as the candy being packaged. The following are some typical specifications:

• Packaging Speed: This is how fast an automated packaging machine can package candies per minute or hour. The speed often varies depending on the model, but it is usually between 40 to more than 300 packs per minute.
• Production Volume: This refers to the machine's capacity and how much it can handle in terms of volume. Some machines can handle up to 2,000,000 pieces per hour.
• Kind of Packaging it Does: Automated packaging machines for candy come in different types - flow wrapping, vertical packaging, horizontal packaging, and others. Each machine is designed to handle a specific type of packaging.
• Dimensions: This is the size of the packaging machine, which can be large or small, depending on the model. For example, a typical horizontal flow wrapping machine measures about 3110 mm x 750 mm x 1530 mm.
• Materials: Automated packaging machines are made from a variety of materials, including stainless steel, which is often used in food production because it meets hygiene standards. Many machines are designed to be corrosive and resistant to various chemicals, particularly those that use for industrial purposes.
• Energy Consumption: This is the amount of energy used by the machine, usually measured in kilowatt-hours. It varies based on the machine's size and capacity.

Maintenance

Automated candy packaging machines require regular maintenance for durability and longevity. Fortunately, many machines have maintenance schedules and instructions, but below are some general tips:

• Daily Cleaning: Operators should wipe down the machine with a damp cloth and a mild solution to remove any residue or spills. This is to avoid build-up and ensure it always stays in tip-top condition. They should also remove any used film from the previous session and clean up any left-over film debris.
• Weekly Maintenance: Conduct a more thorough cleaning session at least once a week. Start by removing all detachable parts and washing them properly. Then, clean up the machine's hard-to-reach areas with soft bristle brushes. Also, check for loose parts, damaged components, and any kind of adjustments that may be required.
• Lubrication: Follow the manufacturer's instructions on the type of lubricant to use and how often to apply it. If the machine's components don't require any lubrication, use a non-toxic and food-safe lubricant.
• Replacement Parts: Over time, automated candy packaging machines may develop defects and damages, especially those parts that are used frequently. These include belts, sensors, and motors, to name a few. Users should always get the original manufacturer parts to maintain the machine's optimal performance.

Scenarios

Automated packaging machines for candies can be used in various scenarios in different industries.

Here are some common usage scenarios for an automated candy packaging machine:

• Food manufacturing:

  Food packaging companies use the automated machine to package large-scale production of candies and chocolate. The machine helps to improve workflow and increase productivity. It does this while maintaining a high standard of quality and control.

• Food distribution:

  After production, an automated packaging machine can be used to package the finished products for retail. Then, the products are distributed to different supermarkets and stores. An automated machine ensures that the products are well packaged for easy handling and transportation.

• Pharmaceuticals:

  Some tablets in the pharmaceutical industry are packaged using automated machines. This is for tablets that are pharmaceutical-grade candies. Such tablets are packaged using automated machines to ensure precise control and consistency. This also ensures adherence to quality standards regulatory controls.

• E-commerce:

  Candies are e-commerce products. Therefore, when taking care of individual orders, an automated packaging machine can be very useful. The machine helps to package the products swiftly and efficiently. This enables the seller to meet the demands of the customer effectively.

• Gift and specialty items:

  Luxury or specialty candies are carefully packaged with automated machines. This is for desirable presentations or to meet customer expectations.

• R&D:

  Food companies trying to develop new products and flavors use the automated packaging machine. This is because it allows for efficient and quick testing of the new candy products. It also helps when trying out different packaging styles and combinations.

How to Choose Automated Packaging Machines for Candies

• Production Requirements:

  When selecting the suitable automated packaging machine for candies, the first step is to consider packaging demands. Buyers need to think about the amount of candy they need to pack, the size, shape, and weight of the candies, and the kind of bags they want to use. This first stage determines what kind of automatic packaging machine they will need. For instance, flow pack machines work well for irregular shaped candies, while stick pack machines are great for small, loose candies.

• Machine Function:

  There are different types of automated packaging machines, each with its own functions. Clients' needs will determine what kind of packaging machine is suitable. For example, they may pick a machine that has multiple packing styles to produce different packaging formats.

• Flexibility:

  Business owners may package different types of candies at various times. Therefore, it is essential to invest in a candy packing machine with the flexibility to adapt to various candy shapes and sizes. This saves money and time instead of buying different machines for each candy.

• Integration with Existing Line:

  If they already have a packaging line in place, the new automated packaging machine has to fit well and work efficiently with the machinery they already own. It should be easy to connect and integrate, so the whole system runs smoothly together without any glitches or problems.

• Maintenance and Support:

  Considering long-term maintenance and support services is important in automated machines. Choose a vendor that offers reliable assistance so they can quickly get help if needed. This will ensure the machine continues operating effectively without constant breakdowns or issues over time.

Automated packaging machine for candy FAQ

Q1: What is an automated packaging machine for candy?

A1: An automated packaging machine for candy is a device that packages various types of candies, such as gummies, chocolates, and lollipops, in an efficient and automated manner. These machines can handle different packaging types, such as flow wrapping, bagging, and box packaging.

Q2: What are the benefits of using an automated packaging machine for candy?

A2: Automated packaging machines for candy offer several benefits, including increased packaging speed and efficiency, consistent and precise packaging, reduced labor costs, and improved product protection and presentation.

Q3: What types of candies can be packaged using automated machines?

A3: Automated packaging machines can generally handle various candies, including hard candies, chewing candies, gummy candies, chocolate candies, and lollipops. However, selecting a machine compatible with the specific type of candy is essential.

Q4: What are the different packaging methods used by automated packaging machines for candy?

A4: Automated packaging machines for candy use various packaging methods, including flow wrapping, vertical bagging (garland method), horizontal bagging (shrink film macking), cartoning, and labeling. Each method advantages depending on the candy type and desired packaging style.

Q5: Can an automated packaging machine for candy be integrated with other production line components?

A5: Yes, many automated packaging machines can be integrated with other production line components, such as conveyors, counters, and fillers, to create a complete packaging line. This integration helps streamline the entire packaging process from start to finish.