Angle precision vise

Types of angle precision vises

The angle precision vise is a worktable tool that assists in holding as well as performing precise cutting and machining on workpieces. Normally, it is used on a router table, workbench, or milling machine. There are many different kinds of precision angle vises, all of which hold workpieces in varying ways.

• Fixed-angle vise

  The classic fixed-angle precision vise offers a multitude of right angles to hold pieces with different features, for example, notches or grooves. The moveable jaw allows for slightly more workpiece customization for precision work. This vise is commonly made of cast iron.

• Modified Fixed-angle Rounding Vise

  Rounding or curving features on workpieces are frequently encountered in wood and metalworking. The fixed angle rounding vice allows for precisely rounding or curving workpiece features with ease.

• Z-Axis Vise

  This precision angle vise has a third perpendicular-moving jaw that provides additional access points to hold irregularly shaped workpieces. This feature usually resembles a scrolling mechanism that must be turned to advance the jaws further.

• Rotary Vise

  Rotary vises have one or more rotating features that add some more angles to precision work while holding workpieces. Again, the movable jaw allows for more customization.

• Interchangeable Top Vise

  This unique precision vise breaks the mold of all other interchangeable tops by allowing users to switch out top holder features for their specialty or custom work features. A few existing holder features include f-sleds for holding workpieces while planing or kerf holders for holding workpieces with precise slots, usually in woodworking.

• Quick-release Vise

  This unique precision vise features a quick-release mechanism, usually with a toggle button, to swiftly unlock the workpiece being held. This specialty feature is crafted for a particular type of woodworking or metalworking that requires the frequent and fast release of workpieces.

Specifications & Maintenance

• Material:

  The primary material is usually cast iron, sturdy, heavy, and impact-resistant, which is a guarantee of strength and stability. Some machine vises made of materials like aluminum alloy are lighter in weight and easier to move, but they still maintain effective clamping force and precision.

• Clamping Range:

  This is the width range within which the workpiece can be clamped. For example, an angle vise with a clamping width of 0-90 mm can accommodate workpieces with a maximum width of 90 mm.

• Gusset Angle:

  An angled precision vise commonly found in a welding shop usually comes with a standardized gusset angle, such as a 30 degrees to 120 degrees angle range. This means that the workpiece can be fixed at any angle between 30 degrees and 120 degrees, meeting various processing needs.

• Load-Bearing:

  Some heavy machine angle vises can support weight up to 1,500 kg, allowing them to clamp heavier workpieces in welding and machining, ensuring stability and accuracy during processing.

• Sliding Blocks:

  Some angle precision vises are equipped with sliding blocks that can be removed or repositioned, increasing the flexibility and adaptability of the clamping range and angles to meet special processing needs.

In addition to the above parts, maintaining the machine vise is also very important. Regular maintenance can keep the vise in good working condition. Here are some maintenance tips:

• Clean the machine angle vise frequently. Use a damp cloth to clean up the dirt and chips on the surface. Then, dry it with a dry cloth to avoid moisture and rust. Regular cleaning can prevent dirt from scratching the surface of the vise.
• Apply lubricant to the sliding surfaces and screw threads of the machine vise regularly. Lubricant may reduce friction between the sliding surfaces and threads, ensuring smoothness and accuracy of the machine vise.
• Ensure the stability of the machine vise. Regularly check the bolts connecting the machine angle vise to the workbench and ensure they are clamped to avoid shaking and instability during use.
• Protect the surface of the angle machine vise from damage. Use cushioning material for protection when clamping workpieces with irregular shapes to prevent damage to the surface of the vise.

Applications of angle precision vises

Angle precision vise has a wide range of usage. Here are some of the application's work industries making use of this tool.

• Welding: In the welding workshops, an angle vise is often used to clamp metal workpieces. This helps hold metal pipes, bars, and other profiles in the jaws, which aid in achieving accurate and consistent welds on joints and fittings at predetermined angles. Angle precision vices also support welded assemblies. This allows the welder to make exhibits quickly with minimal rework or adjustments after welding.
• Machining: An angle vice is a common tool used in machining operations such as milling, sawing, and shaping. Machine operators use this tool to hold workpieces at specific angles while cutting or shaping them. An example is a milling angle vice machining, which allows precise machining of angled features on metal workpieces using a milling machine.
• Construction: Angle precision vices are frequently used in metal construction work to hold and position metal beams, frames, and other structural components at precise angles during assembly or fabrication. Construction machinists can achieve accurate cuts, notches, and joints on metal workpieces using an angle precision vise. This is also true when installing HVAC systems where precise fitting and alignment of ducts and support structures are required.
• Carpentry: This tool helps carpenters make accurate and repeatable cuts on woodwork pieces at predetermined angles while using hand saws or miter saws. When creating angled joints such as miters and tenons, carpentry often makes use of an angle vise to achieve precise and tight-fitting joints. An angle vise provides support and stability when working on woodwork pieces with unusual shapes and curves. This allows the woodworker to achieve precision cuts and enhancing the overall quality of the project.
• Automotive repair: In an automotive workshop, the angle precision vise is used to hold auto parts when cutting, grinding, or welding. It assists mechanics to work accurately on automotive components at various angles.
• Jewellery making: One can use a small angle precision vise to hold delicate metalwork pieces while soldering or assembling jewellery components. This makes it easier for the jeweller to achieve precise and intricate designs on bracelets, necklaces, rings and earrings.

How to choose an angle precision vise

Here are some tips on how to choose an angle vise.

• Assess the machining workload

  To select the most suitable angle vise, first assess the current and future machining workload. This includes taking stock of the most frequently machined workpieces, their sizes, shapes, and materials. Additionally, consider existing challenges with workpiece fixturing and the quality required for completed parts. When evaluating machining tasks, buyers may find that precision is essential to workpieces. Therefore, they need to change their vises.

• Select the most suitable jaw width

  When buying new angle vises, it is advisable to select jaw widths that match the sizes of the most frequently used workpieces. Buyers can get a diverse range of angle vises with different jaw widths. Ideally, this will minimize the need for additional workpiece clamping and improve machining efficiency.

• Prioritize rigid clamping forces

  When clamping irregularly shaped workpieces, an angle vise with compensating jaws may provide a better fixture. However, an angle vise with a rigid hold on workpieces is more suitable for holding precision workpieces. Rigid clamping forces enhance machining accuracy and product quality.

• Opt for user-friendly features

  When selecting a new angle carriage clamp for the workshop, it is imperative to consider user-friendly features like quick-release mechanisms and easy-to-reach handles. These types of features minimize setup times and enhance overall productivity.

• Budget for a high-quality product

  Investing in a high-quality angle vise and focusing on long-term value rather than short-term cost is crucial. In most cases, premium-quality angle vises offer greater durability, compatibility, and precision. This will minimize the need for frequent replacements and resulting downtime.

Q&A

Q1: What is a precision vise used for?

A1: A precision vise is used to hold workpieces securely in an exact position during machining operations. The movable jaw applies uniform clamping pressure without distorting the object.

Q2: What materials are used to make precision vises?

A2: The body of a precision machinist vise is usually made of cast iron, which absorbs vibrations. The components that slide against each other are made of high-strength plastic or steel to resist wear. Steel, aluminum, or rubber coatings are used on the jaws to grip objects firmly.

Q3: Can a precision vise be repaired if damaged?

A3: A precision machining vise cannot be repaired if damaged. These are sturdy metal parts. Welding may not restore the strength of the metal. Instead, consider replacing the entire vise.

Q4: Can one replace the jaws of a precision vise?

A4: Yes, the jaws of a precision vise are replaceable. However, only the movable jaw is removable. The fixed jaw is always attached to the body to maintain precision. The jaws usually have different gripping surfaces to hold objects of different shapes. Some surfaces have grooves to hold objects securely. Wanting to change the texture of the jaws. Swap the jaw plates for just swap the casting.