Air compressor oem parts

Types of Air Compressor OEM Parts

Air compressor oem parts are the components that are used in different brands of air compressors. The parts can be used in portable, stationary, and pre-owned air compressors. Some of the parts are as follows.

• Valves: Air compressor valves control the flow of air in and out of the cylinder. The parts ensure that the compression and expansion processes are efficient. The valves include the following. One, check valves prevent backflow of air in the system. The non-returning valve closes when the pressure drops. Two, blow-off valves release excess pressure from the tank. The valves release air when the tank is overfilled. Three, pressure relief valves automatically release compressed air when the set pressure is exceeded. Four, regulator valves maintain constant pressure in the system.
• Piston rings: The parts are used in reciprocating compressors. They seal the gap between the piston and the cylinder. The piston rings prevent the leakage of air during the compression process.
• Cylinders: The air compressor oem parts list includes the compression cylinder. The cylinder is a chamber where the compression of air takes place. The design of the cylinder affects the efficiency and capacity of the air compressor.
• Filters: The air compressor has air filters that ensure that the compressed air is clean. The filters remove particulate matter from the air. There are three types of filters in an air compressor. They include intake filters, coalescing filters, and particulate filters.
• Cooling components: Air compressors use water and air to cool the compressed air. The cooling system controls the temperature of the compressed air. It prevents overheating. The cooling components include water cooling and air cooling compressors.

Specifications and maintenance of air compressor OEM parts

To make sure that the parts of the air compressor work seamlessly, it is essential to know their specifications and follow proper maintenance practices.

• The air compressor motor:

  The motor of the air compressor has a specific rating of horsepower (HP), wattage, and voltage. The horsepower rating varies from 1 up to 6 or more HP. Higher HP ratings indicate more power and noisier operation. The wattage and voltage ratings are 1000 watts and 120 volts, respectively. Users should ensure that the motor is free from dirt and dust to enhance its operation. It is also important to check the electrical connections to make sure that they are secure and tight.

• The air compressor pump:

  The pump of the air compressor has a CFM rating and PSI rating. The CFM rating of the pump varies from 3-20 CFM, while the PSI rating is between 100-200 PSI. Higher ratings in both CFM and PSI indicate that the pump can generate a higher flow rate and pressure. To maintain the pump, users should check the air filter regularly. This is to ensure that the air filter is clean and free from debris. Additionally, they should monitor the oil level in oil-lubricated pumps. This is to ensure that the pump is properly lubricated.

• The air tank:

  The air tank has a capacity that ranges from 1 to 30 gallons and a maximum pressure rating of 120-200 PSI. Higher tank capacity allows for an extended air supply, while a higher maximum pressure rating delivers more air pressure. To maintain the air tank, users should drain moisture from the tank regularly. This is to prevent rust and corrosion. They should also inspect the tank for any signs of damage or wear and repair or replace it as needed.

• The pressure regulator:

  The pressure regulator has a pressure range of 30-150 PSI and an accuracy level of +/- 5 PSI. This ensures that the pressure regulator delivers accurate pressure settings. To maintain the pressure regulator, users should calibrate it regularly. This is to ensure that it is delivering the correct pressure settings. They should also clean the regulator to ensure that it is free from dust and debris.

• The air filter:

  The air filter has a filtration efficiency of 99% and a maximum flow rate of 20 CFM. The air filter protects the compressor parts from dust and debris. To maintain the air filter, users should replace it every 3-6 months or after a prolonged period of use. They should also clean it regularly to enhance its efficiency.

• The lubricating oil:

  The lubricating oil has a viscosity rating of ISO 32-68 and an oil change interval of 500-1000 hours of operation. This ensures that the compressor parts have smooth and frictionless movement. To maintain the lubricating oil, users should check the oil level regularly and top it up as needed. They should also change the oil at the recommended interval.

• The safety valve:

  The safety valve has a pressure relief rating of 150-250 PSI. This means that the safety valve will release pressure excess to 150-250 PSI to prevent tank explosion. To maintain the safety valve, users should test it regularly to ensure that it is functioning properly. They should also clean it to prevent clogging.

• The pressure switch:

  The pressure switch has an on-pressure setting of 100 PSI and an off-pressure setting of 200 PSI. This means that the compressor will turn on when the pressure drops to 100 PSI and turn off when the pressure reaches 200 PSI. To maintain the pressure switch, users should adjust the settings as needed. They should also inspect the switch for any signs of damage and replace it if faulty.

• The check valve:

  The check valve has a pressure rating of 200 PSI and a flow rate of 20 CFM. The check valve ensures that air flows in one direction, preventing backflow. To maintain the check valve, users should inspect it for any signs of leakage or damage. They should also clean it to prevent clogging.

• The hose and fittings:

  The hose has a diameter of 1/4-1 inch and a length of 25-100 feet, while the fittings have various sizes compatible with different applications. To maintain the hose and fittings, users should inspect them regularly for signs of wear and replace them as needed. They should also tighten the fittings to prevent air leaks.

• The gauge:

  The gauge has a pressure range of 0-300 PSI and accuracy of +/- 2 PSI. This monitors the pressure level in the air tank. To maintain the gauge, users should calibrate it regularly to ensure accurate pressure readings. They should also clean the gauge to ensure it is free from dust and debris.

How to Choose Air Compressor OEM Parts

Choosing the right air compressor parts is crucial for ensuring effective performance and durability.

• Consider the manufacturer's recommendations: This is an important factor when deciding what parts to purchase for an air compressor. OEM parts are advised because they are designed to meet the specifications of the original equipment. This ensures compatibility and reliability, which is important for the longevity of the air compressor.
• Quality assurance: Quality should be prioritized when choosing air compressor parts. High-quality parts enhance the performance of the air compressor and, therefore, its reliability. The choice of quality parts also reduces the likelihood of wear and tear. This in turn minimizes the costs associated with frequent breakdowns of the air compressor.
• Warranty: Warranty should be considered when choosing air compressor parts. A strong warranty is a sign of confidence in the quality of the parts by the manufacturer. In addition to this, the warranty provides protection to the buyer against defects in the parts. This reduces the financial risk associated with purchasing air compressor parts.
• Price: Price is an important factor to consider when choosing air compressor parts. While it is important to consider the budget when purchasing these parts, it is advisable to avoid compromises on quality. Cheap parts are associated with poor quality, which can lead to increased operational costs due to inefficiency and a shorter lifespan.

How to DIY and Replace Air Compressor OEM Parts

It is important to read the manufacturer's manual and instructions before attempting any DIY replacements. Nonetheless, here are some general steps for replacing a few air compressor OEM parts:

• Replacing the pump: To replace the pump, first, the air compressor should be drained of all the air. Then, disconnect the power supply to the air compressor. After that, the bolts holding the pump should be removed, and the pump should be disconnected from the motor. Now, the new pump can be connected to the motor and the bolts tightened. Finally, the air compressor can be plugged back into the power source.
• Replacing the pressure switch: Replacing the pressure switch is pretty much the same. The compressor should be disconnected from the power source, and the pressure should be relieved. Then, the wires connecting the pressure switch should be disconnected. After that, the old switch is removed, and the new one is mounted. Now, the wires are connected back to the switch, and the compressor is plugged back into the power source.
• Replacing the unloader valve: First, the air compressor should be disconnected from the power source, and the pressure should be relieved. Then, the old unloader valve is unscrewed, and the new one is screwed in. This should be done with the utmost care to avoid cross-threading.

It is important to ensure that the replacement parts are compatible with the air compressor before attempting any replacements. If unsure, it might be a good idea to consult with a professional.

Q and A

Q1. How often should one replace parts of the air compressor?

A1. The replacement of parts of the air compressor depends on different factors. However, it is advisable to replace worn-out parts to ensure the air compressor functions effectively.

Q2. What should be done to ensure the air compressor lasts longer?

A2. Proper maintenance and regular checkups will ensure the air compressor lasts longer.

Q3. Can anyone replace air compressor parts?

A3. Yes, it is possible to replace air compressor parts. However, it is advisable to have a skilled technician do the replacement to avoid damaging the parts or the entire air compressor.