(2016 products available)
4515 brake linings are categorized into two types based on their construction and application. They are classified into air brake linings and hydraulic brake linings.
Air brake lining:
Most large trucks and commercial vehicles use air brake linings. Compressed air is used in the brake system of these trucks. When the driver steps on the brake pedal, the air pressure reduces, and the brake pads clamp the rotors to create friction and slow down or stop the vehicle. The 4515 air brake linings are reliable and consistent, even in extreme conditions. They are durable and can withstand high heat and wear. However, they require regular maintenance to ensure the air system functions properly.
Hydraulic brake lining:
Smaller trucks and vehicles, such as delivery trucks and pickup trucks, use hydraulic brake linings. In the brake system of these trucks, brake fluid is used. The driver steps on the brake pedal, and the brake fluid pressure increases in the lines. The pads and calipers then apply pressure to the rotors, creating friction to stop or slow down the vehicle. 4515 hydraulic brake linings offer more stopping power and are suitable for smaller trucks. They provide consistent braking across different driving conditions. However, they are prone to brake fade and require regular maintenance.
Based on the 4515 brake lining materials, they can be classified into four types.
Asbestos brake lining:
Asbestos used to be a common material for truck brake linings due to its high heat resistance and durability. However, due to health risks, such as lung cancer and mesothelioma, the use of asbestos in brake linings has been banned in many countries. Nevertheless, some older trucks and vehicles still use asbestos brake linings.
Non-asbestos organic brake linings:
Non-asbestos organic brake linings are made from organic materials such as fibers, resins, and metals. These linings offer good performance and low noise levels. They are suitable for light-duty trucks and applications with less aggressive braking requirements.
Semi-metallic brake linings:
Semi-metallic brake linings are made from a combination of metallic and organic materials. They offer a good balance of performance, durability, and low noise levels. These brake linings are suitable for medium-duty trucks and applications with moderate braking requirements.
Metallic brake linings:
Metallic brake linings are made from high-strength alloy steel. They are designed for heavy-duty trucks and applications with high braking demands. These brake linings offer excellent performance and durability but may produce more noise and dust compared to other types.
Most trucks have specifications that vary depending on the manufacturer. However, some general specifications apply to most trucks with 4515 brake linings.
Brake Lining Material
Typically, the brake lining for heavy trucks is manufactured from steel. Nevertheless, other materials such as brass or copper may also be used.
Brake Lining Size
Brake lining for 18-wheeler trucks, also known as long-haul trucks, are quite large. This is because the trucks are heavy, and the braking system requires more power to stop the truck. The size of the brake lining varies depending on the truck size, usually ranging from 15 to 16 inches (381 to 406 mm) in length and 5 to 6 inches (127 to 152 mm) in width.
Thickness
New brake linings are approximately 1 inch (25 mm) thick. However, the thickness may reduce as the lining wears out due to friction when stopping or slowing down the truck.
Brake Lining Angle
Some truck models have brake linings set at a certain angle to improve braking performance. The angle ranges between 50 to 60 degrees.
Mounting Method
The brake linings are usually mounted on a brake shoe using steel pins or rivets. The number of pins or rivets varies depending on the brake shoe design, ranging between 6 to 8 pins or rivets.
Compliance Standards
Truck brake linings comply with the environmental regulations and standards of the region or country where the truck is being used. For instance, brake linings in the USA must comply with EPA regulations.
Proper maintenance of the 4515 brake lining truck is important to ensure the braking system works effectively and to enhance the lifespan of the brake lining. Here are some maintenance tips:
Choosing the right 4515 brake linings for trucks is essential for optimal vehicle performance and safety. Here are some key factors to consider:
Truck Type and Usage
Selecting the right brake linings depends on the truck type and its usage. For instance, trucks with higher weights and load capacity require heavy-duty brake linings due to their frequent and fast braking needs. Also, the brake lining should be suitable for the intended purpose, such as long-distance freight transport or local distribution.
Brake Lining Material
The brake lining material influences its performance, durability, and noise level. Common materials include organic, semi-metallic, and metallic linings. For heavy-duty trucks, particularly those with high loads, 4515 semi-metallic or metallic brake linings are more suitable due to their excellent wear resistance and high-temperature performance.
Performance Characteristics
Different brake linings have various performance characteristics, such as friction coefficient, wear resistance, and noise level. Buyers should select brake linings according to their performance needs. For example, if the truck requires frequent braking, brake linings with higher friction coefficients and stable performance are necessary.
Climate and Road Conditions
Buyers need to consider the impact of climate and road conditions on the brake lining performance. For instance, if the truck operates in areas with extreme cold or high humidity, the brake lining's performance in such conditions and its corrosion resistance are essential. Similarly, areas with frequent slopes and complex roads require brake linings with better durability and braking performance.
Brand and Quality
Choosing reputable brands and high-quality brake linings is crucial for ensuring safety and reliability. Buyers can refer to other users' reviews and recommendations to select suitable brands and products. Additionally, certified brake linings conforming to industry standards are more reliable and safer.
Installation and Maintenance
When choosing brake linings, the ease of installation and compatibility with the existing brake system are also essential. Ensure the brake linings are properly installed and maintained to achieve optimal performance and durability. Some brands may provide brake lining installation kits and maintenance guidelines, which can facilitate the process.
Some truck owners might decide to replace the brake linings themselves. It can be a straightforward process, provided they have adequate mechanical knowledge. Here is a step-by-step guide on how to replace 4515 brake linings trucks:
Prepare the Truck
Find a flat surface and park the truck. Turn on the parking brakes and do wheel chokes. Then, remove the tires to access the brake components.
Remove the Brakes
Disassemble the brake components carefully and take note of how they were installed. This includes removing the brake drums and brake shoes.
Clean the Area
Once the old lining is removed, clean the area and remove any debris and dust.
Install New Linings
Take the new brake linings and install them in the same position as the old ones. Make sure they are correctly aligned to avoid any issues.
Reassemble the Brakes
Once the new linings are installed, reassemble the brake components to their original position. After that, the wheels can be reinstalled.
Test the Brakes
Before driving the truck, ensure the brakes are tested. This ensures they function correctly and prevents any accidents.
Q1: How often should truck brake linings be replaced?
A1: There is no set time or mileage for replacing brake linings. The replacement will depend on the condition of the brake lining. Truck owners and drivers should routinely inspect the brake lining for wear and tear and replace them when necessary.
Q2: What are the signs of a worn-out brake lining?
A2: A worn-out brake lining will exhibit reduced braking performance. This means the truck does not come to a stop as it used to. There may also be a grinding noise when braking. Other signs include visible wear on the brake lining and vibration when braking.
Q3: Can truck owners replace brake linings themselves?
A3: Yes, truck owners can replace the brake linings themselves. However, this requires knowledge and expertise in brake system mechanics. It is advisable to have a professional mechanic replace the brake linings, especially in high-risk situations.