3 in 1 small bottle filling machine

Types of 3 in 1 small bottle filling machines

The small 3 in 1 bottle filling machine combines three functionalities: rinsing, filling, and capping bottles. It can perform all these tasks in a short time.

• Rinsing:

  Before filling bottles, the machine rinses them thoroughly using a bottle washing mechanism. It utilizes a spray nozzle or collet to insert into each bottle. The small bottle filling machine can wash bottles with or without labels. The bottle collet system holds the container as the fill-head rinses it. Rinsing can occur either inline or inline at W1, or a combination of both.

• Filling:

  After rinsing, the machine moves the bottles to the filling station. Depending on the design of the small bottle filling machine, the mechanism can either be piston or gravity fed. The nozzle on the fill-head enters the bottle, dispensing a precise amount of liquid into the container. The fill-head moves at variable speeds depending on the type of filling requested.

• Capping:

  Once the bottle is filled, the capping mechanism places a cap on the container. Like the other mechanisms noted above, it can handle a variety of cap designs. The machine can do this in two ways:

  • Spindle cappers: These utilizes multiple spindles that torque to apply the cap to the bottle.
  • Snap cappers: These kinds of cappers place the snap-off cap on the bottle.

  The capping part of the small filling machine is usually magnetized to hold the cap securely as the spindle turns.

Specifications and maintenance

Specifications

• Filling volume

  The filling capacity indicates the size range of bottles that the machine can fill. Typically, small bottle filling machines can fill bottles with various capacities, such as 20ml to 600ml. Furthermore, it may also include different shapes of bottles, such as round, square, etc.

• Filling accuracy

  A 3 in 1 small bottle filling machine is designed to provide precise filling, minimizing spillage and wastage. The average accuracy of the filling is ±1%. However, this may differ depending on the type and brand of the machine.

• Productivity

  Productivity is a crucial factor in bottling operations, which directly impacts the efficiency and speed of production lines. The productivity of a small bottle filling 3-in-1 machine is typically expressed in units per hour or per minute. It varies depending on the type and model of the machine. For instance, it may provide 60 to 80 bottles per minute for an air-compressed filling machine. But, again, this may differ from machine to machine.

• Power and voltage

  The power requirement of small bottle filling machines is typically expressed in watts, indicating the amount of power consumed by the machine. On the other hand, voltage requirements are expressed in volts and denote the electrical voltage needed to operate the machine. The power and voltage requirements for 3 in 1 bottle filling machines differ depending on whether it's an automatic machine or a semi-automatic one. For example, a semi-automatic machine may require AC220V and 50Hz, whereas an automatic one may need to require AC380/240V and 50Hz.

• Construction

  Small bottle filling machines are manufactured from various construction materials, including stainless steel, aluminum alloy, and engineering plastics. Stainless steel not only offers strength but also makes the machine resistant to corrosion. Moreover, it also meets the hygienic requirements of food and beverage industries. Aluminum alloys are used in mechanical components, while engineering plastics are used for electrical and control parts.

• Operation interface

  Modern small bottle filling machines are equipped with user-friendly LCDs, allowing users to set and monitor filling parameters easily.

Maintenance

To ensure the longevity and optimal performance of a 3 in 1 small bottle filling machine, following a proper maintenance routine is crucial. Regular maintenance not only prevents breakdowns but also enhances productivity.

• Weekly

  Clean the fill valves and nozzles thoroughly to make sure there are no clogs or residue buildups. Inspect all electrical components and connections to make sure there are no signs of wear or damage. Also, check the air supply system, including hoses and compressors, to see if there are any leaks or abnormalities. Examine the machine’s filling accuracy for any bottles. Calibrate the machine as required to maintain the desired level of accuracy. Finally, lubricate all moving parts of the machine to make sure it operates smoothly.

• Monthly

  Perform a thorough cleaning of the entire filling machine. Inspect the machine’s belts and chains. Adjust the tensions as needed. Check the alignment of filling nozzles and product guide lines. Make adjustments if required. Also, inspect the air filters and separators in the compressor to ensure there is no buildup of moisture or contaminants. In addition to this, upgrade the software program of the filling machine to ensure optimal performance. Monitor the machine’s production rate and identify any dips or anomalies in the rate. Finally, maintain a detailed log of the machine’s maintenance and performance.

Scenarios

The 3 in 1 small bottle filling machine is widely used in small and medium-sized industries and laboratories. It is ideal for water, juice, and other beverages filling. Machine manufacturers design these machines to meet the rising demand for efficient, fast, and precise filling in the food industry.

Due to its versatility and efficiency, the 3-in-1 bottle filling machine is popular in plastic and glass bottle production lines. Many people use the machine together with other packaging machines because it streamlines the bottling process. It combines sorting, washing, and filling functionalities in a single unit, saving space and reducing production time.

Using the small 3-in-1 bottle filling machine optimally requires understanding the machine's features and properly handling the bottles. Here are some tips on maximizing performance and maintaining efficiency:

• Use Proper Bottle Size: Only use bottles that match the machine's fill volume and capacity. Using the wrong bottle size can affect filling accuracy and line efficiency.
• Maintain Hygiene Standards: Ensure all bottles are clean and sanitized before filling. This will help to maintain product quality and minimize contamination.
• Adjust Filling Parameters: Adjust the machine's filling speed and volume based on bottle type and product requirements. This will help to optimize line efficiency and reduce bottle waste.
• Implement Quality Control: Regularly monitor the filling process to ensure bottles are filled accurately and efficiently. Implementing quality control measures can prevent over or under-filling and maintain standards.
• Train Staff: Ensure all staff who operate the filling machine are adequately trained on its features and filling procedures. Proper training can help maintain line efficiency and minimize errors.

How to choose 3 in 1 small bottle filling machines

When purchasing a 3 in 1 small bottle filling machine, several factors need to be considered to ensure that the ideal equipment for business operations is chosen:

• Production requirements analysis

  Initially, it is essential to determine the specific requirements of use, such as production capacity, filling volume, bottle type, etc. This will help to choose a machine that meets these requirements.

• Flexible adjustment

  It is vital to choose a small filling machine that can adjust the parameters, such as filling speed, filling volume, etc., to adapt to different production needs.

• Filling accuracy and stability

  Opt for machines with high filling accuracy and stable performance to ensure consistent and reliable filling results. Consider those with automated control systems that can effectively reduce errors and maintain stability.

• Easy operation and maintenance

  Choose machines that are easy to operate and maintain, with user-friendly control systems and intuitive operating interfaces. Also, consider the availability of equipment maintenance and technical support services.

• Quality and reliability

  Select reputable brands and manufacturers with a proven track record of quality and reliability. Research and compare different options to ensure the chosen machine is durable and dependable.

• Cost analysis

  Finally, it is crucial to consider the cost of small bottle filling machines, including the initial purchase cost and operating and maintenance costs over the long term. Compare different options to ensure the best value for the business.

Q&A

Q1. What type of product does a 3 in 1 small bottle filling machine work with as the applicable one?

A1. The 3 in 1 small bottle filling machine is suitable for products that come in small bottles. The items include fizzy drinks, water, and any other carbonated drink, as well as some drinks of non-carbonated content, such as juices and tea. The machine works with small bottles and fills them with these specified products.

Q2. What is the function of a bottle rinsing machine in a 3 in 1 small bottle filling machine?

A2. The bottle rinsing part of the entire machine works to ensure that any residuals, contaminants, or foreign substances are removed from the inside of the bottles before they are filled. The bottles are given a pre-filling wash, which is an essential step in maintaining product quality.

Q3. What is the power source of a 3 in 1 small bottle filling machine?

A3. The power source of the 3 in 1 small bottle filling machine is electricity. It may have different voltage requirements, but its functioning relies on an electrical power source. It is, however, important to note that its power requirement as well as other functions may be different from that of other types of machines.