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About 10mm xps foam sheet

Types of 10mm XPS Foam Sheet

10mm XPS foam sheets are durable insulation materials that provide excellent insulation for buildings. Their thickness of 10mm or 1cm makes them suitable for applications that do not require heavy insulation. They are commonly used in commercial and residential construction projects. 10mm foam sheets are also used in other projects, such as road and railway construction, refrigeration, and cold storage. The sheets are lightweight and easy to handle. They are also waterproof, which makes them suitable for applications in areas with high moisture content.

The foam sheets are available in different sizes and can be cut into different shapes. The 10mm foam sheets have interlocking edges that help reduce heat loss. These sheets are also known as XPS foam sheets and are made from polystyrene resin. They undergo extrusion to form a solid, closed-cell structure. The XPS has a uniform thickness and density. It provides a high R-value per inch of thickness, which makes it a good insulating material.

Here are the common types of 10mm XPS foam sheets:

  • Extruded Polystyrene (XPS): This is the most common type of 10mm foam sheet. It is made through an extrusion process that creates a closed-cell structure. The foam is dense and has a uniform thermal resistance. The sheets are blue or pink but can also be produced in other colors. The XPS foam sheets are widely used for foundation insulation, roof insulation, and wall insulation.
  • Expanded Polystyrene (EPS): These sheets are made from polystyrene beads that are expanded and fused together. The sheets have a lighter weight than extruded foam but offer good insulation. The EPS sheets are white and are commonly used for applications like packaging and void filling. The sheets are also used for insulation, especially in low-cost construction projects.
  • Polyurethane (PUR) Foam: Unlike other 10mm foam sheets, this is made through a chemical process that creates a foamed, closed-cell structure. The foam is highly insulating and lightweight. The foam is usually used when a high level of insulation is required. The sheets are yellow and are commonly used in refrigerated trucks and containers.
  • Phenolic Foam: These sheets are made from phenolic resin that has been foamed and formed into a closed cell. The foam offers good insulation. It has a low thermal conductivity. The sheets are green or brown and are commonly used for fire-resistant insulation.

Features and Functions of 10mm XPS Foam Sheet

10mm xps foam sheets have several features that make them suitable for construction and insulation applications. Their functions include:

  • Thermal Insulation

    10mm XPS foam sheets are used as thermal insulators. They minimize heat transfer between surfaces. This reduces heat loss or gain in buildings. As a result, it leads to energy conservation. Lower energy bills are incurred since the need to cool or heat buildings is reduced. This is a major requirement in commercial construction applications. The reduced heat loss or gain also leads to increased comfort.

  • Moisture Resistance

    These sheets have a closed cell structure. This makes them resistant to water and moisture penetration. The XPS foam sheets cannot be damaged by water. Therefore, they are used in applications where there is water like basements. Their moisture resistance capability helps to maintain their insulation value over time. Other insulation materials that can be damaged by moisture are not affected when using these sheets. This sheet is also used to fabricate waterproof boxes.

  • Lightweight

    The 10mm XPS foam sheets are lightweight. This makes them easy to handle and transport. These reduced transportation costs have a significant impact on the overall project cost. Additionally, being lightweight makes these sheets convenient when fixing them on surfaces like walls.

  • Structural Support

    XPS foam has a compressive strength of about 300 kPa. This is about 1.6 times greater than that of polyisocyanurate foam. The sheets are stable and strong. They can support loads without being crushed or deformed. This function makes them suitable for use in applications like load-bearing foundations. They are also used in the construction of camper trailers, boat floors, and RVs.

  • Versatility

    10mm XPS foam sheets are used in different applications. They are used in building and construction, packaging, and civil engineering. These sheets are available in different thicknesses. They can be tailored to fit different project requirements. This makes them more popular among manufacturers and engineers. Their versatility reduces the need for several other types of insulation materials.

Scenarios of 10mm XPS Foam Sheet

10mm XPS foam sheets have diverse application scenarios across various industries and fields, including:

  • Construction and Building:

    XPS foam sheets are commonly used in construction. They act as thermal insulation for foundations, walls, and roofs. Their ability to provide insulation and moisture makes them a favorite in the construction industry. Builders use them to maintain structural integrity and provide a stable insulation value over time. Builders also use them to reduce heat loss in residential and commercial buildings.

  • Packaging:

    XPS foam sheets are used to make custom packaging inserts and containers. The packaging industry uses them to protect fragile items like electronics and medical devices during shipping and storage. Their lightweight property makes them suitable for reducing overall shipping costs.

  • Cold Storage and Refrigeration:

    XPS foam sheets are widely used in the construction of refrigerated trucks, containers, and storage facilities. They help to reduce energy consumption and maintain optimal temperatures in perishable goods storage.

  • Below Grade Walls:

    XPS foam sheets are used to insulate walls below grade in basements or foundation walls. They provide continuous insulation and moisture barrier, which reduces the risk of mold and mildew growth.

  • Marine Applications:

    XPS foam sheets are used to make insulated boxes, docks, and floating platforms. They are waterproof, hence they provide buoyancy.

  • HVAC Systems:

    XPS foam sheets are used to insulate ductwork and chiller cabinets. This helps to reduce energy loss and improve efficiency.

  • Agriculture:

    Extruded polystyrene foam sheets are used in the construction of root cellars and insulated storage for agricultural products. They provide temperature stability and reduce spoilage.

  • Arts and Crafts:

    XPS foam sheets are used to create architectural models, crafts projects, and signs due to their lightweight and easy-to-cut properties.

  • Emergency Shelters:

    XPS foam sheets are used to insulate temporary shelters and emergency housing due to their lightweight, easy assembly, and high insulation properties.

  • Geothermal Applications:

    XPS foam sheets are used to insulate horizontal loop systems and foundation walls in geothermal heating systems. They minimize heat loss and improve system efficiency.

  • Sports and Recreational Facilities:

    XPS foam sheets are used to insulate outdoor rinks, pools, and sports facilities. They provide a thermal barrier and resist moisture.

How to choose 10mm xps foam sheet

When choosing an XPS foam sheet, there are several factors to consider. Whether one's project involves insulation, construction, packaging, or other applications, selecting the right product is crucial. Here are some of the factors to consider before buying:

  • Application Requirements

    Determine the specific needs of the project. For example, if it's for insulation, consider the R-value required. If it's for packaging, look at the compression strength needed. If it's for construction, consider the load-bearing capacity. Each application has unique requirements that demand specific types of XPS foam sheets.

  • Thickness and Dimensions

    Consider the thickness of the XPS foam. The 10mm thickness is ideal for applications with limited space. Also, look at the dimensions of the sheet. Ensure they can be cut or customized to fit the dimensions required for the project.

  • Thermal Insulation Properties

    Look for the XPS foam's R-value or thermal conductivity. The 10mm XPS foam with lower thermal conductivity values provides better insulation. This is particularly important for building projects where energy efficiency is a priority.

  • Compressive Strength

    Assess the compressive strength of the XPS foam. This indicates its ability to withstand pressure without deforming. Higher compressive strength is required for applications like load-bearing insulation in roofs and floors.

  • Moisture Resistance

    The 10mm XPS foam is generally resistant to moisture. However, it's important to consider the level of resistance. This is especially crucial for projects in areas with high humidity or moisture. For instance, XPS foam used in below-grade walls or areas in constant water contact should have high moisture resistance.

  • Environmental Impact

    Consider the environmental impact of the XPS foam. Look for products that use blowing agents with low global warming potential (GWP). Some manufacturers provide information on the GWP of their products. This helps in making environmentally conscious decisions.

  • Cost

    While not the only factor, cost is an important consideration. Compare the prices of different XPS foam sheets. Take into account their performance characteristics and suitability for the project. Sometimes, a more expensive product offers better long-term value by meeting the project's needs more effectively.

10mm XPS Foam Sheet_4 Q & A

Q1. What are the disadvantages of using an XPS foam sheet?

A1. Even though XPS foam sheets have a lot of advantages, like their strength and insulating properties, they are not waterproof. Therefore, it needs to be covered with another material to be used in areas that need to be exposed to water, like a pool or pond.

Q2. Does the thickness of the foam affect insulation?

A2. The thickness of the foam does not affect the R-value of the insulation. According to industry standards, the R-value is the measure of insulation, and it is not affected by the thickness. However, a thicker foam will have a higher R-value.

Q3. Is XPS better than EPS?

A3. Although both foams have their advantages, XPS is a preferred option because of its high compressive strength. It is also a better insulator than foam because of its manufacturing processes, which makes it have a higher R-value than EPS.

Q4. How is the foam sheet cut?

A4. The 10mm XPS foam sheets can be cut using a hot wire cutter, utility knife, or saw. The choice of tool depends on the size of the project and the thickness of the foam sheets. For thicker sheets, a handsaw will work perfectly, but a utility knife will work best for thinner sheets.

Q5. Can the XPS sheet be glued together?

A5. Yes, the XPS sheet can be glued together using a solvent-free foam adhesive or a polyurethane adhesive. The solvents in some foams can melt the XPS, so it is important to use the right adhesive when gluing the sheets.