100mm cyclone separator for sale

Types of 100mm cyclone separators

Cyclone separators are of different types based on design, functionality, and application. Please find below some common types of cyclone separators:

• Multi-cyclone separator: A multi-cyclone separator performs the same function as a single cyclone separator, but it requires smaller sizes of filters. It works better than a single cyclone separator. This type of cyclone separator consists of several smaller cyclones grouped together. The mini cyclones are parallel to each other within one container. Each one receives the same air flow rate as a single cyclone separator. Then, given that they occupy a small space, multi-cyclone separators are suitable choices for places where space is limited.
• Wet separator: The wet cyclone separator works like a dry separator. It uses water to collect dust particles from the air. A major benefit of wet cyclone separators is that they eliminate the risk of fire, as the water acts as a coolant. Additionally, wet cyclone separators reduce static electricity. On the other hand, a disadvantage of these cyclone separators is that they require regular maintenance. The used water should be drained and replaced with fresh water.
• Dust cyclone separator: The dust cyclone separator is typical of a cyclone separator's working principle. It is mainly used in the wood and MDF industries. Dust particles from the air enter the dust cyclone separator and swirl around in the bucket. Eventually, the dust settles at the bottom of the bucket. Meanwhile, clean air exits through the top of the dust cyclone separator.
• Fume extractor cyclone separator: A fume extractor cyclone separator functions the same way as a dust cyclone separator. However, given that the particles are smaller and more harmful, many workshops require them to be more fines removal. Therefore, fume extractor cyclone separators often comprise several cyclones. They are also suitable for hazardous fume extraction.

Specification and Maintenance

The performance of a 100mm cyclone dust separator is greatly influenced by its specifications. Highlights of some specifications and corresponding separator performance are provided in the table below.

• Material

  The cyclone separator's lifespan will be impacted by the material used to make it. Common materials that are known to last are stainless steel, alloy steel, etc. A separator made of such sturdy materials will withstand the wear and tear of dust abrasion.

• Inlet diameter

  The primary purpose of a cyclone dust separator is to remove dust, especially fine particles. The fine particles must first enter the separator. The inlet diameter affects the volume of the material entering the separator. This directly influences the velocity of the air inside the cyclone. High velocities should be achieved for effective dust settling.

• Height-Diameter Ratio

  A height-to-diameter ratio of a separator that favors length rather than width ensures the spiral flow of air inside the separator. The dust particles are made to have downward gravitational force to settle at the waste outlet area.

• Outlet diameter

  Fine particles must be compressed and released like a rugby ball through a smaller outlet. A cyclone dust separator with a smaller outlet diameter can achieve greater dust particle concentration.

After using the 100mm cyclone dust separator, it is necessary to maintain it so it can function well and for a longer period. One of the simplest maintenance practices is to empty it regularly. Regular emptying prevents the build-up of dust that may give rise to difficult cleaning and superior deterioration. Another uncomplicated yet effective maintenance practice is to inspect the separator routinely. Any signs of cracks, loose connections, or damages should be repaired immediately after discovery. Providing regular inspection and timely repair enhances performance and prolongs life.

usage scenarios

100mm cyclone separators are versatile and find application in various industries. Below are some usage scenarios of cyclone dust separators.

• Chemical Engineering: In the chemical engineering industry, a cyclone water separator can extract chemicals and organic solvents from air streams. These chemicals can disrupt the functionality of downstream equipment. Hence, using a cyclone to remove them can enhance process safety and equipment efficiency. Also, a cyclone separator can recover valuable chemicals for reuse or recycling.
• Mining and Metallurgy: Cyclone separators are commonly used in mining operations for classifying mineral mixtures based on particle size. They can efficiently separate valuable mineral components from gangue based on density for enhanced mineral recovery. In the metallurgy industry, cyclone dust separators can remove smelting fume particles from furnace gasses. This can prevent air pollution and protect furnace gasses from harmful solid particles.
• Agriculture and Food Production: Cyclone dust separators can extract contaminants and impurities (such as plant fibers and dust) from food products (grains and spices). This process enhances product purity and protects processing equipment from damage or clogging.
• Construction: 100mm cyclone dust separators are used in the construction industry to enhance dust control. They are employed in construction activities such as demolition, stone cutting, and excavation. The cyclone dust separator can filter harmful silica dust from power tools and workplace air. This protects the health of construction workers.
• Woodworking: The woodworking industry deals with a lot of dust from wood. A 100mm cyclone dust separator can be connected to power tools to extract dust generated. This helps protect the health of workers and keeps the workstation tidy.
• Pharmaceutical production: In the pharmaceutical industry, cyclone dust separators can be employed in powder processing and granulation. They can enhance product quality by filtering out unwanted impurities.

How to choose 100mm cyclone separator for sale

The following tips will help business buyers select the right cyclone separator for their intended application.

• Understand the application

  Get to know the type of solid particles in the air stream, their chemical composition, shapes, and sizes. Determine the quantity of dust that will be separated and the collection method. Know the purpose of the separation. With this knowledge, find the separator that can achieve the desired removal efficiency and air flow rate. Choose a cyclone designed to handle the specific type of particle.
  

• Consider the separator efficiency

  Different separators have different efficiencies. Some are better at separating large particles, while others excel at small ones. Focus on the separators that will effectively remove the specific particles in the application.

• Think about the handling and storage of separated dust

  Apart from finding a cyclone that will separate dust efficiently, also consider how the dust will be manually or automatically handled. If a large volume of dust will be separated, the separator must have a storage bag or drum with a large capacity. Also, choose a separator that will not expose workers to high levels of harmful dust hazards.

• Check the cost of the separator

  The price of cyclone dust collectors changes based on design, size, materials, and brand. Set a budget for the purchase, but remember that the dust separator plays a vital role in the longevity of business equipment and reducing health hazards. Investing in a high-quality separator may be the better long-term option.

100mm cyclone separator for sale FAQ

Q1: What is the purpose of a cyclone separator in a chemical process industry?

A1: The cyclone separator plays two critical roles in a chemical process industry. It reduces the downstream air pollution caused by particulate matter. This occurs because the cyclone separator captures all the dust particles before they get released into the atmosphere. Also, it removes solid impurities from gasses or liquids, protecting expensive downstream equipment from abrasion.

Q2: Why are cyclone separators considered environmentally friendly?

A2: Installing a cyclone gas separator in an exhaust duct can help reduce the number of dust particles released into the atmosphere. This is considered a more environmentally friendly option than sedimentation ponds or filtration plants.

Q3: What are the limitations of cyclone separators?

A3: The cyclone gas separator is not suitable for all dusts due to pressure drop limitations. It is more effective for larger particles (around 5 microns) than smaller ones. Also, the separator cannot capture particles below 0.5 microns.