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Ozone generators for aqueous applications are used to disinfect water and liquids. Water treatment ozone generators produce ozone gas that is injected into the water to purify it. The generator will have a system for transferring the ozone gas to the water and may include pumps, diffusers, or contact tanks.
Circulating pump ozone generators will use a pump to circulate the water through a contact chamber where it will be treated with ozone. This generates continuous disinfection and allows for the removal of any residual ozone after treatment. These generators are ideal for closed-loop systems like cooling towers, spas, and aquariums.
Aquatic ozone generators are used in the medical and food industries to purify water used for creating beverages and medical applications. They help to remove any pathogens present in the water. Disposable ozone generator systems will use a membrane or cartridge to create ozone on demand for treating small quantities of water. They are suitable for single-use applications in dental, medical, or food processing.
Ultrasonic ozone generators create ozone using ultrasound technology. They will produce small quantities of ozone for water disinfection, freshening, or odor elimination. These generators are compact and can be used for home applications or anywhere else where portability is a requirement.
Chamber-type ozone generators create ozone in a stable, well-defined volume or chamber. The composition of the air or gas in the chamber will be constant and can create large volumes of ozone on demand. This type of generator is great for industrial applications and can be integrated into an assembly line for treating water or gas in a treatment chamber.
The features and functions of ozone generators for aqueous applications vary according to the application, and this is a brief breakdown of common features and their functions.
Concentration monitoring
Ozone concentration monitoring systems assess the amount of ozone present in a system. This information is crucial as it helps determine whether the water treatment process has reached the required level for a specific duration or not. Knowing the concentration of ozone in water is important for understanding its potential as an oxidant or disinfectant.
Ozone Resistance
When looking at any water treatment system that uses ozone generators, resistance to ozone is an important feature. Components of the generator and any piping or tanks that come in contact with the ozone should be resistant to ozone corrosion. If the parts corrode due to ozone exposure, it may lead to leaks and generator failure, which will halt the treatment system.
Automatic Purification, Automatic Cleaning
Ozone generator systems for water disinfection should have an automatic self-cleaning feature. This feature allows in situ cleaning of any parts, such as reaction chambers, that may develop biofilms or scale that can reduce the efficiency of the generator. These generators should also have an automatic water purification feature to prevent any harmful bacteria from contaminating the water supply.
Remote Monitoring
Remote monitoring is a typical feature used in many modern ozone AOT systems. The feature allows the system's operation and parameters to be monitored and controlled remotely from a mobile device or PC. Parameters such as ozone concentration, pH level, ORP value, water temperature, and water level can be monitored in real-time.
Gas Diffuser
The gas diffuser distributes or dissolves ozone in the water to achieve a specific concentration for effective disinfection. Proper diffusion of ozone in water is important for even distribution of the gas, which aids in disinfection.
Power Supply
When it comes to the power supply for ozone generators, there are two types: high-purity water and standard industrial water. The type of power supply used will depend on the generator's application. Pure water is required for applications such as medicine and semiconductors. Pure water is made with the help of ozone generators that have a special power supply for making distilled water.
Multiple Air-cooled/Oil-cooled Models
The model bearing the ozone generator can be air or oil-cooled. Often, generators that produce higher ozone concentrations use both cooling options. If the generator is water-cooled, it can only be used in applications where water quality will not be affected by heating. Before deciding on the model, one must take into consideration the generator's output and the environmental temperature.
The Global Ozone Project estimates that approximately 650 metric tons of ozone are used worldwide every year, indicating a growing industry. Ozone has numerous applications in water treatment, food processing, and air purification. Ozone generators provide a reliable, in-situ method for producing ozone on demand. Some common applications include:
Ozone generators offer a promising way to purify water, but there are some key factors to weigh before purchasing one for business use.
Scope of Ozone
When assessing an ozone generator, the first step is measuring how far the ozone gas can reach. If a generator's reach is high enough, one can use it to treat whole water systems or multiple containers. Testing the machine's range is important so that one doesn't have to buy several units. Travel radius is the first criterion to evaluate when deciding which models will best meet specific needs.
Treatment Time
The time it takes for ozone to disinfect or clean water is called the contact time. Contact time depends on travel radius and what exactly is in the water. Businesses will invest in machines with the right contact time depending on how quickly they need the water ready for use. A short contact time is best for simple jobs, while longer times work better for complex, harder-to-clean situations.
Amount of Ozone Produced
Next, find out how much ozone each machine makes in a day. This is called the Daily Ozone Production (DOP) and is a critical number to compare between machines. A high DOP means the generator can treat large volumes of water, while a low DOP is good for small volumes. Daily production allows businesses to choose between large or small water treatment based on volume each day.
Cost
Businesses must also think about the cost of the generators. The machines that produce more ozone and the ones with longer-lasting parts usually cost more at first. However, generators with a higher initial cost often save more money over time. Companies should budget for both the upfront costs and the long-term savings to choose the best value machine for their needs.
Compliance with Laws
The last major factor is legal requirements for ozone in water. Check all local laws or regulations about the use of ozone machines. These rules can affect the generator capacity and features. It's essential to comply with the laws when using ozone for aqueous solutions.
Q: How much aqueous ozone is generated per hour?
A: The amount of aqueous ozone produced per hour depends on the ozone generator's capacity. A higher-capacity generator produces more ozone.
Q: Is the ozone generator noisy?
A: Some generators can be noisy during the ozone production phase. However, most models offer silent operation during the aqueous phase.
Q: How should ozone generators be maintained?
A: Regular maintenance involves replacing the oxygen concentrator, cleaning the machine, and checking for leaks. Users should follow the manufacturer's maintenance guidelines.
Q: Are there any alternatives to aqueous ozone?
A: Other disinfecting agents like chlorine and hydrogen peroxide and cleaners containing alcohol can be used as alternatives to aqueous ozone.