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Log accumulators are crucial components of toilet-making machines that gather and store logs of toilet paper before they are cut or packed. Different types of log accumulators are designed to suit various toilet paper production lines.
Horizontal Log Accumulator:
This type of log accumulator toilet paper machine collects the toilet paper log in a horizontal position. It is generally placed after the rewinder and before the saw or cutter. Once the log is collected, it will be sawed into smaller rolls of toilet paper. The smaller rolls are then prepared for packing. A horizontal log accumulator is commonly used in production lines with space constraints.
Vertical Log Accumulator:
As the name suggests, the vertical log accumulator collects logs of toilet paper in a vertical position. It allows for increased production speeds and efficiency. One of its most significant advantages is that it saves storage space. Once the log of paper is collected, it can be sawed or cut before being packed, saving time and resources. A vertical log accumulator toilet paper machine is ideal for high-capacity production lines that have multiple workers and resources at their disposal.
Modular Log Accumulator:
One of the most versatile log accumulators in the market, this one can be easily adjusted to meet any requirements in terms of capacity or speed. It can also be rearranged to suit various production layouts. The modular log accumulator accumulates logs of toilet paper by using a modular structure. One of its most significant advantages is flexibility. Production lines can quickly adjust their speed and capacity with this kind of log accumulator, especially as demand fluctuates. Another advantage is that it can be tailored to meet specific requirements. For example, companies may want to increase their production capacity or mass ratio. With the modular log accumulator, they will be able to do so seamlessly and efficiently, thus helping to save time and resources. Finally, the modular log accumulator allows for easy installation and reconfiguration. Companies will not have to waste time or resources trying to install or configure the machine when they opt for one with a modular log accumulator.
Log accumulation is ideal for high-capacity toilet paper manufacturing units. Typically the machine will have a feeding width of around 1180mm with a log diameter of 500mm-600mm. The feeding speed can vary anywhere from 0-20m/min to 0-40m/min, depending on the machine. Generally, the speed of a log accumulator toilet machine is slower than that of other production machines as it is feeding the machine with the log and not the raw material.
The power consumption of a log accumulator toilet paper machine can range from 0.5kw to 2.5kw depending on the size, capacity, feeding, and accumulation mechanism. While the electricity consumed by the machine is an important factor, business buyers must also consider the machine’s ability to handle multiple log accumulations without causing any roll damage or delays in production.
Every machine needs maintenance and this crucial when it comes to a log accumulator toilet paper machine as it needs to function optimally to ensure the toilet paper is manufactured at a high speed. All technicians will require toilet paper production knowledge to effectively maintain the log accumulator machine. Here are some maintenance tips:
Log accumulator machines are commonly used in the forestry industry. In the production of toilet paper, they find wide usage in accumulating-cut log feeds into the cutting machines.
In forest wood management, they are used to gather logs at a feeding point for processing at sawmills or pulp mills. This can also be seen in biomass energy production facilities where wood logs are the primary input. Log accumulators help streamline the feeding of wood into chippers or grinders.
Log accumulator machines that come with a sloped conveyor belt are often used to stack logs neatly after cutting. Such machines are useful in sawmills to sort lumber according to size before they are shipped out or used for further processing.
In furniture or wood product manufacturing industries, log accumulator machines are used to feed the cut wood to veneer machines. They help in improving the workflow by maintaining a constant feed of logs into the veneer cutting machines.
In high-demand industries where a large number of logs are processed, log accumulators are used to enhance productivity by decreasing the frequency at which operators are needed to feed the logs manually.
When choosing a log accumulator for toilet paper, buyers need to consider several features. They should look for machines that can handle their production volume. Such machines will have large log capacities. If the unit has a larger capacity, it will accumulate more logs before releasing them for further processing.
The efficiency of a log accumulator affects the overall toilet paper production. Therefore, efficiency is another crucial aspect buyers should consider. An efficient log accumulator will have a quick accumulation speed and a short log release time. Furthermore, it will operate smoothly without causing any paper jams.
The feeding system of a log accumulator varies from one model to another. Some models include a conveyor belt with rollers, while others come with suction systems. Buyers should choose an accumulator with a feeding system that will integrate perfectly with the machines feeding it.
The control system of a log accumulator may include manual controls, PLC controls, or automated systems. For easier operation and integration with other machines, buyers should opt for log accumulators with automated systems and PLC controls.
Some log accumulators have additional features that make them stand out. These may include safety mechanisms, such as emergency stop buttons, to prevent accidents. Buyers can also look for models with paper tearing systems. Such systems will facilitate the production process by tearing the paper to accommodate different specifications.
Consider the dimensions of the log accumulator and weigh them against the space available in the production facility. Choose an accumulator that fits the toilet paper manufacturing space.
Finally, buyers should spend some time researching various log accumulators and comparing their prices. Choose a model that suits the budget without compromising quality.
Q1: How big is a log accumulator in a toilet?
A1: The log accumulator's size varies depending on the scale of the machine it is part of and its intended usage. In industrial settings, they can be as large as 5-meter diameters, while in small-scale production units, they might be closer to 1 to 2 meters in diameter.
Q2: What are the benefits of using log accumulator toilet machines?
A2: There are many benefits of using a log accumulator toilet machine in production, including enhanced efficiency, improved product quality, flexibility in operation, reduced downtime, cost savings, easier maintenance, safety, and environmental sustainability.
Q3: Are toilet log machines profitable?
A3: Yes, toilet log machines are highly profitable. When using a feaco toilet log machine with an automatic system, one machine can replace several workers.
Q4: How much energy does an automatic toilet log machine use?
A4: Depending on whether it is a single or double production unit, the machine uses 1.5 to 3.5 kilowatts.
